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Sunday, May 29. 2011Wood Shop Update - May 28, 2011It always seems to generate a lot of interest when a project is active and you can see work being done. Case in point is the Cleveland PCC, CTS 4223, which has taken enormous steps forward with the painting of the exterior. The car is now back in Barn 4 and Eric Lorenz is fitting interior sheet metal moldings under each of the standee windows. Part of the plan is to soon start installing glass in the many openings in the car body. Here is the tie in to the wood shop. A plywood template was made and Eric checks each opening so we can assure that when new glass is cut, it will fit the openings. Yes that is an odd caption. For Michigan Electric 28, Jeff Brady is repairing a large block of wood to be installed in the roof framing where a smoke jack will go through. We continue to clean and polish brass window lifts for the Sand Springs 68 as a sort of fill in task. They sure do shine, but it takes a fair amount of time to get this far. Once clean they receive a coat of clear lacquer, and then we will start to install them. John Fenlaciki continues the seemingly endless task of restoring windows for CA&E 451. These are brass sash which must be cleaned and then clear coated, latches made to work, and new rubber weatherstripping installed at the bottom. In spite of doing all 'his' work he showed me some of his magic, by cleaning up the worst crud off of three of the SS 68 latches. Thank you, Jon. Shelly Van Der Schagen and Mike Baksic were in the wood shop, working on the latest seat frame for the Santa Fe heavyweight car. Thursday, May 26. 2011Wood Shop Update - May 25, 2011For a change of pace I will shake up the order in which I usually report things this time. Last Saturday I mentioned about an upcoming project to extend the north (west) end of our Electric Trolley Bus line. Less than a week later the grass and topsoil has been removed, and new crushed limestone sub grade spread and leveled. The Thomas Event entry area will certainly look different this year. Rich Witt is constructing a new fixture to be used on the Glen Springs windows and behind him Victor Humphreys is sanding panels for the new station door. These are a bit tricky to be fit absolutely the best way we can. John Mc Kelvey has been doing a lot of work all related to his particular expertise in upholstering. This week he has repaired and reupholstered a chair back for the INGLEHOME. Seen here, he is cutting the new fabric. Gerry Dettloff is helping out on the Lake Shore Electric 810. Much of the structural woodwork has been repaired on the north side. Now he is pulling down the tie rods within the side framing, one at a time, and welding threaded extensions on them. The existing ends were so corroded and rust thinned as to be useless. Hmm, he seems skeptical of my new camera. Sunday, May 22. 20112011 Mainline Tie Project
This
year, like most years, the museum’s Track Department undertakes a large
tie renewal job. This is a necessity to properly maintain our railroad
and allow for a high quality ride all of our visitors and volunteers
have come to expect. This year, it was decided to undertake one of the
largest tie renewal projects to date, nearly 750. Typical years may see
500 ties replaced anywhere on the property where they’re most needed.
This places a huge strain on us to complete the bulk of the work before
operations ramp up in April and May. Whether it’s the Mainline, Carline
or little used yard track the importance of maintaining our track for
the safety of the public, our volunteers, and the fragile equipment we
operate is always the top priority of the Track Department. Always…
So what does it take to get the job done? This process began last year with the purchase of the 750 brand new ties to be installed. All of which were delivered by truck and unloaded on the property. During this year’s detailed track inspection beginning in the cool month of March we walked up and down the railroad not only inspecting the track, but also marked bad ties to be replaced. Once a majority of the ties were marked for replacement we had to figure out the best way to get the new ties on site. This year, because of the huge quantity of ties, we found it best to load all of them onto a flatcar and roll them out to the site. With our Burro crane we unloaded all of the bundles in the general locations that would be needed. This is not an easy process and most of this work happened during the last half of February and into March. Needless to say there was plenty of ice and snow on the ground to make the job difficult. With the ties all on the ground, the lengthy process of placing each tie in the exact location where it was to be installed began. Mostly, this involved the tie crane and an operator working eight or nine hour days over the weekends. This step took many weekends throughout March and April to complete. While that was happening, we also moved new spikes in locations they could be accessed and continually worked on machine maintenance. Things break, machines wear out, and we spend a lot of time and elbow grease keeping the machines in running condition. With only our small core group of volunteers, and without the necessary equipment to do the actual replacement ourselves, we hired a railroad contractor to truck in their own equipment and swap the bad ties for the new ones. This took a solid week for the contractor to finish the job and then the cleanup of all the material was left to us. As with most tie projects, the work typically disturbs the track severe enough to require a slow order. The problem of support under the ties becomes an issue without being properly tamped. Until that happens, the ties may not have enough ballast underneath which could create an unsafe condition. At this point the race was on to clean up the railroad before the operating season gets into full swing. During this time all of the old ties were collected with the tie crane and placed in one large pile near Johnson Siding where they will eventually be picked up taken away by another railroad contractor. Just like when they were all set out, the job meant the tie crane and operator must spend long days peddling ties back and forth. This year it took us five or six full working days and detailed cleanup still isn’t finished. In addition to all of the ties, other material had to be picked up, such as old line poles and tree limbs. This adds considerable time and energy but needs to be done. With the wood picked up we focused on gathering all of the steel scrap which took the form of 2,800 spikes from the tie job, hundreds of old tie plates and other track material left on the line from years past. This could only have been done quickly and efficiently with our Burro crane and its electromagnet. We took one of our flatcars and ran up and down the line until the flatcar was full of steel and brought it back to the property to be sorted. That brings us to today. The next steps will be to get rid of our huge tie pile at Johnson Siding, and surface the railroad. Surfacing the railroad will be done in house using our ex Amtrak production tamper purchased a few years ago. Contracting an operation such as this would cost the museum another $40,000 and that does not include regulating the railroad afterward to finish the project! All of the work done in house by the Track Dept. easily cuts the total cost of the project in half and in this season alone has already saved the museum roughly $50,000. The alternative to any of what we do in house involves renting and trucking in equivalent machinery and paying contract wages. Work will continue throughout the season to tamp and dress the line working between operations and special events. Follow up maintenance on all of our machines and sorting materials from the line will take many more weekends of work. Without the equipment we have, most of this wouldn’t have been possible. While most of this work goes unseen to a majority of our volunteers and visitors, it is this work that is required for our museum to function as a world class operation. None of this could be done without the dedication of our Track Department working odd hours in all sorts of conditions. Thanks to all who have helped on this project including Frank DeVries, Tom Hunter, Bill Lygiros, Patrick Shea, Jeron Glander, Mitch O'Brien, Bob Olson and Adam Robillard. Also we must thank everyone who supported the work including, but not limited to, the Operating Department granting us track time, Dave Diamond in the Buildings & Grounds Department, and anyone I may have missed. …and that’s what it takes to get the job done More Track Dept. photos from Frank Devries and Adam Robillard can be found in the Member's Photo Site here- http://www.irm.org/gallery/Members-Photos Sunday, May 22. 2011Wood Shop Update - May 21, 2011This entry will be short since almost three hours of the day were spent with members of the OWWM group. That is short for Old Wood Working Machines. We are again hosting their annual meet - for the seventh consecutive year! We had few members of the planning committee on hand - from Wisconsin, Michigan, and Illinois and time was spent surveying the improvements and changes at IRM and planning some of the activities to be held in September. This is a loose knit informal organization, with website, that has visited us often, conducting clinics, demos, and any manner of other activities for 2.5 days each year. They have been very generous in helping to support our wood shop. If any of you guys are really interested in old such machinery, contact me for more information; but beware, any machine made after 1970 is considered TOO NEW! While we were walking around, we noticed some white lines painted on the grass near the Thomas Event entrance gate. This is the proposed new paving and construction for the west end Electric Trolley Bus loop. It will be exciting to see that take shape. But back to the Wood Shop - - - Victor Humphreys is shown "raising a panel" for the new station door. That is where the inserted panel in the door openings have a raised center field. The operation is called "raising the panel" although in practice it is the surrounding areas that are lowered. John Faulhaber and Victor worked on those tasks in the morning. Victor is checking the fit for two of the panels in the new door frame. These must be made to float or fit somewhat loosely in their grooves to account for seasonal expansion of the wood. We saw them for a fairly snug fit and then hand sand to fine tune for each opening. When all are in place, they will be inserted as the frame is glued and assembled. Friday, May 20. 2011
CCW 300 Update - May 18, 2011 Posted by Robert Kutella
in Charles City Western 300 at
05:38
Comment (1) CCW 300 Update - May 18, 2011Project Manger Pete Galayda supplied some nice pics of recent work on this steeple cab locomotive. The locomotive uses arc headlights which John Nelligan has adopted as a project. Here are the original jacks and a restored set. Gerry Dettloff pitches in on a LOT of projects where his special skills are needed. Here he is welding a repair on the pilot of the CCW 300. The welding is complete and the parts cleaned up. Pete Galayda is applying primer to the raw metal. It will not be long before shiny black enamel is applied to finish this area. |
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Comments
Fri, 01-15-2021 10:20
Hello Jason. Your comments are very much appreciated. Yes, there is much hard work that goes into all our restorations and maintenance here at the [...]
Fri, 01-15-2021 10:13
Hello Jack Yes, It will be one of our most impressive cars that we have at IRM when its completed. Thanks for the pat on the back! Roger.
Thu, 01-14-2021 21:05
Those cars look great so far guys! Man I wish I had the time to volunteer and become a member at IRM that looks like so much fun especially with how [...]
Tue, 01-12-2021 16:30
the pawnee is looking great a pat on the back to all involved
Wed, 01-06-2021 10:14
Good job on coach updates January 5, 2021. Sincerely, Ethan A.
Mon, 01-04-2021 12:31
Hello Jack Happy New Year from IRM. To my knowledge there was no damage from the minor ice storm that we had in late December, 2020. Some [...]
Sun, 01-03-2021 20:12
the museum area had lots of ice storms in area did the museum get a lot of damage
Thu, 12-24-2020 13:27
roger, Thank you to all of the Passenger car department volunteers. The #109 is going to be a great car when all done! Ted miles, [...]
Sun, 12-06-2020 08:46
Hello Ted We havenot finished lettering the 975 but we are well on the way. Look for a few blogs from me now that the wearther is colder and the [...]
Sat, 12-05-2020 18:36
i watched crew replace switch by diesel shop on dec 5. its good to see museum have equipment to do job and save money
Fri, 12-04-2020 14:56
It has been a long time with no news; have you finished lettering the Southern Pacific locomotive? Please post a picture. Ted Miles, IRM Member
Thu, 08-27-2020 09:53
I worked seasonally on the Cadillac & Lake City while the B-71 was in Lake City, MI, beginning in 1970. My primary job was steward/waiter/car cleaner [...]