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Tuesday, February 7. 2012TMS Project Update - February 4-5, 2012A lot is happening very quickly on this project. As reported previously the next step is to do repair and rebuilding work on the dismantled truck now in our shop. The immediate focus is on the pins and bushings which hold together brake rigging, the slack adjusters, etc.  Pedestal Liners Before we get into the details of that work we were pleased to note that an entire set of new pedestal liners has been fabricated and delivered. These are wear parts to allow the journal boxes to slide vertically as needed, when the car is in motion.  Engineering Jeff Brady has been busily engaged for some weeks as the truck is dismantled, taking careful measurements, and tabulating the needed new parts.  Schematic Jeff created this schematic to help keep track and identify the complex connections and pieces. Note that there are 78 bushings and 26 pins, needed for EACH truck assembly!  Pressing Task Greg Kepka was pressing out the old bushings from the various rods and levers. It was somewhat disconcerting to hear screeching and clanking like breaking glass as the rusted old bushings broke free and became loose.  Links Here are some of the links, old bushings, and newly loosened bushings that Greg was working on.  As the Rod Turns Rod Turner was turning new alloy steel rod to size in the small lathe.  Some Like It HOT Here is the new small furnace/oven for heat treating newly fabricated pins and bushings to case harden them. Four of the new pins are on the bench in front of the oven, having undergone their particular version of a trial by fire. Tuesday, February 7. 2012CTS 4223 Update - February 4, 2012 Wainscotting Work continues. Perhaps the most visible and exciting thing to happen was delivery of new fabricated panels for the interior of the car. Eric Lorenz went to work quickly to start installing them. These are the panels which go below the windows and are pre-painted the correct interior color. Why now? Well, the puzzle of the car construction as designed by the builder requires these to be installed, to allow window post caps to be installed in the interior, to then allow installation of the window tracks, and ultimately the windows.  Finished Windows Alex Randow began the day stripping masking from many of the sash which have by now been cleaned and clear coated.  Back to Cleaning Alex pitched in on a few other tasks then went back to never ending job of cleaning the aluminum frames on still more sash. Tuesday, February 7. 2012Wood Shop Update - February 4, 2011 Planning Gwyn Stupar, Victor Humphreys, and Greg Kepka are working on a project to produce new cab windows for Norfolk & Western 2050. We initially tried to trace the frame outlines on flimsy cardboard, used those to create working drawings, and now this crew is tracing and cutting thin plywood templates. After those were made, they climbed up on the running boards and into the cab to confirm size and shape. The result is some minor edits to the drawings, which should make these window just right.  In a Jamb Buzz Morrisette has made all new jambs and sash trim for the 14 new windows he is making for caboose ATSF 1400. He painted the red finish color on all those pieces and on most of the new sash.  Clearly Then Buzz and Frank Sirinek cut twenty eight pieces of glass for the project and washed and cleaned those.  Sharp Buzz is looking over a new machine recently donated and added to our shop arsenal of tools. It is a mechanized saw blade sharpener, I think able to take up to 20 inch diameter blades, and it has several settings to allow it to file different positive or negative hook angles on the teeth. Anyone want to give it a run? |
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Comments
Sun, 07-27-2014 23:15
In looking at the general exterior condition of the Dynamometer Car you would think that it was a total wreck. It is wonderful that it is operational [...]
Fri, 07-25-2014 20:14
I had a blast riding in X-5000 on Sunday during Diesel Days. Brian was great to talk to. It was cool seeing the comntrol board work. I can't wait for [...]
Fri, 07-25-2014 16:47
Shane, Clean rain water is certainly possible. The snag is that you would need a BIG collection and storage system. We are using around 8000 [...]
Fri, 07-25-2014 16:42
John, Yes. Sadly the tender is in poor shape. She should go under cover as part of the new barn project. There will be much discussion around [...]
Thu, 07-24-2014 21:38
Hello Richard In reply to your question concerning RI 2702. The museum is studying the acquisition but no decision has been yet made.
Thu, 07-24-2014 21:29
Hello Chris The 2702 is under study by those interested at Irm. Unfortunately, the possible acquisition boils down to $. First ,who will support [...]
Thu, 07-24-2014 13:01
Hello, is there anyone that I can contact in the Diesel Department about volunteering? I am studying mechanical engineering and I would love to get [...]
Thu, 07-24-2014 00:01
I will commit something to 2702 if I see a specific fund for it. Supposedly the owners made an effort to keep it original, other than removing seats. [...]
Wed, 07-23-2014 19:54
Hi Nigel, I have some suggestions to enhance the experience of steam railroading for museum visitors: 1) In September 2002, I visited on the [...]
Wed, 07-23-2014 00:17
while watching the Diesel Days parade, i noticed a detail on UP 1848 that stood out to me. it was its cab number, i could tell it had a previous [...]
Mon, 07-21-2014 17:48
The hydraulic drawbar on X-5000 works. Its operation was determined Saturday evening and successfully used all day Sunday. The car measured up to a [...]
Sun, 07-20-2014 13:56
2702 would definitely be a project of a massive effort. It has some sort of giant roadside casino sign installed on it. The interior is completely [...]