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Thursday, September 13. 2012News and Views - September 12, 2012Here we were, toiling industriously on the Russell plow, when we heard a faint rumbling, that of a locomotive. What to our wondering eyes should appear but the glorious LAKE CITY, out to stretch its legs, and to be turned end for end on the wye. Thursday, September 13. 2012
CTS 4223 Update - September 12, 2012 Posted by Robert Kutella
in Cleveland Transit System 4223 at
10:22
Comments (0) CTS 4223 Update - September 12, 2012Work continues along on this project, even if I had not been able to catch some quick images on the shop work. On the Drill Press, that is. Lorne Tweed is involved with a boring job, boring many holes in the new trolley board timbers. Then Lorne sent me two images (seen below) to include here. Keep them coming, Lorne! Simon Harrison was applying the finish paint to still more parts that have been prepped or fabricated for the trolley board assembly. Here is the first view of the fairly complex trolley board assembly as each part is tested for fit. A good sized chunk of this will be lifted to the roof in one piece to avoid as much as possible, the same work up on the roof. Yes, this is seemingly a small part of the overall project, but many parts and pieces are needed, each to be fit in a particular place. Tuesday, September 11. 2012
CGW X 38 Update - September 8, 2012 Posted by Robert Kutella
in Chicago Great Western X 38 Russell Snow Plow at
02:46
Comments (0) CGW X 38 Update - September 8, 2012These BLOG entries are delayed this week due to some largely self induced problems. Special Thanks to Rod Turner for helping to resolve the issue. This new acquisition has seen remarkable progress on several fronts since arriving at IRM earlier this year. The volunteer team set some goals at the beginning of the season and most of those have been achieved! The north side has been needle chipped, primed, and painted with its first finish coat of paint. Chicago Great Western in 1950 lives on. New wood framing has been fabricated and installed inside the box, air piping restored and the pneumatic plow wings are operational! Floor areas are replaced and repaired, grab irons and handrails replaced and installed, and a steel wall panel that had been torched out has been welded in and replaced. All in all, an aggressive plan achieved through the hard work and teamwork of many dedicated volunteers who have contributed a day or many days of regular work. We never turn away anyone at any skill level. You meet and enjoy like minded individuals, and can learn the workings of the equipment and gain new skill sets, yourself. Buzz Morisette has completed restoration of two floor areas, one which had a lot of rot, one which lived under the oil stove and had been burned through in a fire mishap years ago. It is now much safer to climb aboard and explore the plow interior. Jim Leonard is installing new sheet metal below the doorway, the piece had been fabricated by Victor Humphreys. This is the first view of new dark maroon paint on the plow body, carefully matched to CGW color samples. This pic is spoiled by a sun flash (also in my eyes), but shows that for now, not all the areas behind the plow wings can be so treated. But with the plow wings retracted, the finished appearance will be correct and complete, and with the wings open you will see circa 1965 CGW orange paint. This was a really exciting MILESTONE restoration day with six volunteers turning to the task of applying the first coat of maroon paint. Weeks of needlechipping, wire brushing and priming were the basis for being ready to paint. Victor Humphreys is up in the air and attacking the side of the box. Yes, it is a dark maroon, and in the shadows, with the sun low in your eyes, you have to look closely to appreciate it. Gary Baker was visiting from the Orange Empire Museum in southern California and he quickly pitched in. Here he is using the needlechipper to scale off many layers of dirt, rust and old paint on the nose of the plow wedge. Victor Humphreys and Jim Leonard are nearing the end of the painting work in the late afternoon, on the north side. Tom Bernacki was out to help, and he pitched in on many tasks. He got a brush and some black paint and applied it to many areas primed and needing that treatment. It is all about the details. As mentioned elsewhere, the plow restoration is ready to show off this weekend at Museum Showcase. At 1:30 PM Saturday please join us on Track 40 at the east end of Barn 4. You will see the Russell Plow spread its wings, and be able to participate if you so wish. If you enjoy the experience, a once in a lifetime rare opportunity, you may help by feeding a donation can with paper money or checks, to help keep the momentum going and the project ON TRACK. If you cannot attend, please consider mailing in a donation to restricted fund R X 38. Thanks! Tuesday, September 11. 2012Wood Shop Update - September 8-10, 2012Big news coming up for Chicago Rapid Transit 1797. Tim Peters is in the home stretch on this massive restoration and here is working on a roll sign box. The interior of the 1797 really looks magnificent, clean, fresh. From my perspective, restoring one seat from the ground up, so to speak, represents hours of work. Yet in a relatively short time, the entire interior of the 1797 has been re-done! The interior is complete with vintage lettering and information. Sharp eyed viewers here will be able to look through the window of this motorman's cab door and see the words applied to the end door on the inside, by the always friendly Chicago Rapid Transit. HANDS OFF Museum Showcase Weekend is now upon us and those able to attend will see a sight not experienced in 64 years. There will be an operating two car train of wood cars, in the classic brown paint scheme, as it is planned to pair up and operate the 1268 and 1797. Don't miss it! John McKelvey continues to prove invaluable with his upholstery skills. Here, a passenger car lounge chair is going through the shop. That is the highly technical term for the work being done for Cleveland Transit System 4223. Lorne Tweed is assembling the many parts to be mounted on the roof, - trolley boards, stand off insulators, inductance coil, lightning arrestor, fuse box and trolley pole base. Meanwhile, Mike Stauber and Frank Sirinek continue work on Shaker Heights Rapid Transit 63. Piece by piece this car is getting closer to being able to try out as a running PCC car. There will be many special displays and events for the upcoming Showcase Weekend. The North Shore Electroliner is making a rare appearance. It is spotted at our high level 50th Avenue platform, here seen through the picnic area near Central Pavilion. And do not forget to check the restoration work on our latest Freight Department acquisition, Chicago Great Western X 38 snow plow. We have largely cleaned and repainted the north side - the unit now sports its first coat of finish paint. AND - at 1:30 PM Saturday there will be an operating demonstration of the plow wings, with a chance for YOU to participate! See you on Track 40, at the east end of Barn 4. Sunday, September 9. 2012
Steam Department Update 09-08-2012 Posted by Nigel Bennett
in Steam Department at
13:07
Comments (2) Steam Department Update 09-08-2012Another week of steady if unspectacular progress in anticipation of the inspection next weekend. On 1630: · It was good to see that the welding contractor had made a start on attaching the safe ends to the super heater flues during the week. The process is not yet complete as each is first welded with the high penetration 6010 welding rod and will subsequently be surfaced with the harder 7018 rod.
For my peace of mind we test fitted the two that now have the ends attached into the boiler. The sensitivity with this is that the finished flue is a little over 17 feet long. Most will have sections welded to each end of the original tube and these are not just butted onto the end but tapered and partially inserted into the original tube. The objective is that the finished flue must fit between the tube sheets with a 1/4 inch projection at each end. Less is a disaster, meaning that the flue has to be re-welded, but excess means work as it will have to be ground off. So a lot of measuring and calculation went into determining how long each of the three pieces should be to give the right final length for each flue. Much to my relief the first two are good and accurate to maybe 3/16th inch. On this basis we re-checked all the remaining ones so all is set for the welder to move forward. · This also allowed us to evolve a safe and effective means of "loading" the flues into the boiler. This is not trivial as they are both heavy and 17 feet long. The fork lift proves ideal for this as we can lift the flue to the required height and then slide it from the forks to the tube sheet. · Work was started on bending and fitting the new pipe work along the side of the boiler. The first one being replaced feeds the cylinder lubricators. Good progress was made on this and it was in part a learning exercise so that subsequent work should move faster. Although small diameter overall, this is heavy duty (schedule 80) pipe as it carries steam pressure. So it is by no means easy to bend. The conclusion so far is that it can be bent with reasonable accuracy by hand with no tendency to collapse if you use the acetylene torch to heat the exact area you want to bend to red heat. Here you can see behind Ed where the pipe had to be formed to fit around the riveted seam of the boiler barrel. · The cleaning and thread clearing on the super heater bolts was completed. We now have the required 27 clean, lubricated and ready for immediate use when we come to fit the elements, hopefully in the Spring. · Mike, Ralph and others continued forming the test patch for the firebox. This was heated and formed to fit into the sloping face of the front tube sheet, which is the most tricky part of the bending, where the patch is not a simple curve but must be bent in three dimensions. Based upon this work was started on the second test piece that will be used to prove the process of forming before the actual boiler sheet is done. · Hopefully some more progress was made after I left early to attend the Board meeting. That was an interesting session that left me with no doubt on the importance to the museum of getting 1630 into service in 2013 !!. In other areas: · Machining of the 4th axle box for 428 was progressed. · Rick removed the rust form the compressor housing and primed it. Hopefully we can paint this during the week and avoid further deterioration ahead of the winter. · Bob milled the engine mounts for the new motor that the track department are fitting to the tamper. Nigel Friday, September 7. 2012
CGW X 38 Update - September 5, 2012 Posted by Robert Kutella
in Chicago Great Western X 38 Russell Snow Plow at
10:33
Comments (3) CGW X 38 Update - September 5, 2012As we set to work in the morning it was raining so we moved into the wood shop. Dave Rogan, Rich Witt, and I manufactured about 50 feet of special profile molding (two different shapes) to act as stop jambs for the window and door openings. The rain stopped so everyone shifted gears and went to our 'outdoors' shop space. Buzz Morrisette was fastest on duty and he continues to cut out damaged flooring and to replace the heavy boards. Mr. Hans Bolt was visiting IRM from Switzerland and we showed him the plow work in progress. Dave Rogan is explaining the mechanism for moving the plow wings. Victor Humphreys set up ladders to work in tight places once we opened the plow wing. He wirebrushed all the areas needlechipped of many layers of old paint, and then set about applying primer. It is pretty easy to see large flat areas of the side that are cleaned and ready for paint. But there are a lot of odd details still needing attention. Dave steadies the ladder while Victor gets to the upper rear edge of the wing. There is always some task ready for attention. When Victor did not need a ground man for the high painting, Dave Rogan set up a needle chipper and began to attack the steps under the rear door. Dave also did some work chipping the cast steel door threshholds during 'intermissions'. Here is your quiz for the day. The rear truck has casting marks indicating it was originally for the New York Central. Interesting, but not unheard of for rail equipment to have had their trucks swapped for any number of reasons or maintenance. But look at this image. To the right of the bolster pocket there is a raised part of the casting, with a hole in it, and a slot behind that hole with a sheet metal retainer of some sort. There is one on each side of the bolster pocket. Does anyone have an idea what their purpose was?? We considered that these are freight car trucks. Parts of the NYC ran from third rail but no reason to attach any kind of device to pick up current for a freight car, and unlikely there could have been any need for an inductance box or other device to be hung there, to trigger signal indications. Tuesday, September 4. 2012
CGW X 38 Update - September 1-3, 2012 Posted by Robert Kutella
in Chicago Great Western X 38 Russell Snow Plow at
04:36
Comment (1) CGW X 38 Update - September 1-3, 2012This will be a relatively short update. We did not have a lot of volunteers, and many probably chose to spend the unofficial end of summer, Labor Day Weekend, with family or other pursuits. But we did get a lot done. This is the rear wall, now nearly done. Saturday we did some blacksmith work and straightened the metal above the rear window. It had bowed inward about a half inch and there were sledgehammers swinging and some new words invented. With the wall straight, we fabricated remaining window framing, primed it, and installed it, as seen here. You can also see some of the bodywork and filler that has been applied to smooth out weld areas, where the missing metal panel was welded in below the window. On the north side the goal is to have some finish paint applied very soon. But needlechipping remained to be done in some fairly inaccessible areas. Maybe that is why it was saved until last. Look up under the small roof overhang behind the plow wing, half is cleaned up. By days end, all had been chipped as well as the short notch wall behind the plow. Of course that meant we got to charge up the air system and move the wing out, and then back in. Obviously a railfan effort of fun, but we 'needed' to do it. On the front nose of the plow is a massive anchor casting and that is used to mount a front coupler when needed for ferry moves. There really is no springing or draft gear in the traditional sense, merely a very stout pin to hold the coupler in place. What you see could interfere with good snow removal and the air pipe and hangers often got damaged or bent in severe situations. So it was made largely removable for winter operations. There is also a train air pipe down to the coupler mounts, and when the coupler was removed, that pipe has a universal joint and the drop leg is swung back and over the plow roof, to rest upon it, in front of the cab cupola. In the background, note the passenger department roof repairs underway on DM&IR 84. Surely you modelers will want to include this detail on your masterpiece. Walthers made a model of the Russell Plow in HO scale and while out of stock, they can be found on E bay. This detail is not included on the model. A little kitbashing and adding details and you will have a very credible model of the real thing, only found at IRM in Union IL. I will digress strictly from the snow plow report, here, to show a rare visitor to Barn 4. The Nebraska Zephyr is receiving a detailed inspection and some repairs in preparation for the upcoming excursion trip. And in the Freight Car Department we completed a two and one half week blitz to repaint our Borden's Milk Car, BFIX 520. We sanded, primed, and applied two coats of finish enamel to the top half of the car, as well a some washing and cleaning, and a repaint of the black handrails and grab irons.
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Comments
Thu, 05-16-2013 21:52
Looking good Bob! I hope to come out soon once I'm done with school.
Wed, 05-15-2013 21:28
I was not around at the time. General discussion suggests that it was "pretty marginal" in a number of areas. Nigel
Mon, 05-13-2013 11:08
"THUMBS UP!"
Fri, 05-10-2013 02:15
No, it will not be necessary to hold any of the work waiting for the plow to be turned, end for end. Weather will be the major factor, but there will [...]
Thu, 05-09-2013 19:54
The CGW X-38 plow is really coming to life. Bob Kutella and Vic and crew need to be very proud of your collective efforts. I am very appreciative of [...]
Thu, 05-09-2013 15:20
The snowplow looks great! Are you going to apply the door and upper windows befor it is turned to continue work?
Thu, 05-09-2013 09:09
Max, Is there any progress to report yet, in regards to the installation of the poles and overhead wires? Have a good day, sir.
Wed, 05-08-2013 18:40
Thanks for the update! I still don't understand why Commonwealth #5 was removed from service. Do you know why?
Tue, 05-07-2013 09:28
Mr. Kolanowski.....I was just wondering if the Spaulding webcam will be up and running soon for us stay-at-homes. Thanks!2FP
Mon, 05-06-2013 23:04
Max, Has work begun yet on the construction phase of erecting the poles and putting up the wire? Wish I could be there to watch it happen.
Mon, 05-06-2013 23:02
Keep up the good work, Bob. Wish I could be there to help!!!!!!!
Sun, 05-05-2013 18:53
Ah yes, I have made such Jibs myself. If it were me, I would add in each corner an angled piece from the base to the Jib to act as sway bracing. [...]