Wednesday was a very busy day on our snowplow and some major work got accomplished by a very good crew.
While one crew worked on our B&O boxcar (previously reported) the others made progress on the plow. Jim Leonard was up in the bucket truck (Thanks Dave Diamond) and was cleaning rust from the underside of the front plow roof. Dave Rogan was installing the last remaining door threshold on the south side and making plans and measurements for more air piping.
As soon as the boxcar work was done, a train was made up that fans would describe as 'rare mileage'. The consist was certainly rare. The plow was being moved on Track 41 to the east door of Barn 4.
There it is ready for the repair work. Several things were accomplished, as we had hoped they would.
There was a tear in the heavy sheet metal that comprises the plow wedge as it arrived at IRM. Due to some mishap lost to history, but there was a three to four inch rip and resulting hole. The acetylene torch heated the area, and Dave Rogan squeezed his way inside and bent the petals of metal back to close to where they should be. Then our welder took over, stitching it back together and filling the low spots.
Dave Rogan (shown) and Jim Leonard took turns grinding down the weld, and finished up the area including adding prime paint by day's end. We also removed an offending piece of steel strapping up near the roofwalk on the west end, finished making a new piece, and got that installed and bolted in. That allowed us to finish up the last piece of timber framing inside the box, on the west end. Oh, did I mention we also squared up the last window opening on the north side of the body, fit a new window sill, and started on the stop jambs and trim. But wait - there is more.
Also as the plow arrived we noted a half dozen rivets on each side of the ramps had the heads sheared off. There are several ways to suppose how this happened, but it was certainly many years ago. So the torch was used to heat the rivet stubs from below, and a hefty drift pin and sledge hammer punched them out. For now the affected areas are securely bolted up and serviceable.
This was a very productive day for accomplishing a much needed repair to the car. There were a lot of players including some of our SKILL LEVEL experts. The problem: the door on what is now the south side of the car could not be opened.
The roof framing and door track on the top of the car had been bent downward and inward at some time in the past, resulting in a bind that prevented the door from moving at all, at least with the resources available to mere mortals. Lots of cribbing, timbers and a heavy duty pneumatic jack on the inside of the car got some upward pressure to free it up. John Faulhaber is marveling at the open door, an unseen mystery of the ages. And of course not be missed is the rare shot of this car on Track 41 at the east end of Barn 4.
With the door fully open, it was time to make 'adjustments'. The crew is here engaged in a further tweak of the frame and door track upward, more jacking, a little heat from the torch, and it is much better.
Thursday, October 4. 2012
There was a lot of work all around the site today.
Rich Witt is cleaning old paint and rust from a trolley base, destined to float up to the roof of Cleveland Transit System 4223. This is the style often seen on modern PCC cars, but a lot different from the bases used on many of the vintage trolleys. By end of day it was clad in gray primer. Lorne Tweed and Henry Vincent were seen carrying other parts to the roof of the car for installation, and earlier, Rich applied insulating varnish to the interior of the rebuilt fuse box.
The Wednesday Special Projects group has been laboring almost all summer on body repairs to the pair of NYCTA Redbird cars. It is under-reported but here is a shot showing the extensive sheet metal and structural work. A lot of those cars suffered a lot of rust out and other damage, much of which was hidden under gallons of body filler applied while they were still in service.
Bill Leider continues to lead another group to repainting our MILW 1309 baggage car.
And of course other work was seen in the shop areas. Pete Galayda and John Nelligan are continuing the never ending work to restore seven resistance grid boxes for Charles City Western 300. And Buzz Morisette was making some fairly complicated lintel/drip moldings for installation over the doorways on our MILW X 5000 dynamometer car.
Comments
Sun, 05-19-2013 22:13
Hello again. I had an idea that was (somewhat rudely, mid-sentence) dismissed in talking to a museum volunteer a few years back, but here it goes [...]
Thu, 05-16-2013 21:52
Looking good Bob! I hope to come out soon once I'm done with school.
Wed, 05-15-2013 21:28
I was not around at the time. General discussion suggests that it was "pretty marginal" in a number of areas. Nigel
Mon, 05-13-2013 11:08
"THUMBS UP!"
Fri, 05-10-2013 02:15
No, it will not be necessary to hold any of the work waiting for the plow to be turned, end for end. Weather will be the major factor, but there will [...]
Thu, 05-09-2013 19:54
The CGW X-38 plow is really coming to life. Bob Kutella and Vic and crew need to be very proud of your collective efforts. I am very appreciative of [...]
Thu, 05-09-2013 15:20
The snowplow looks great! Are you going to apply the door and upper windows befor it is turned to continue work?
Thu, 05-09-2013 09:09
Max, Is there any progress to report yet, in regards to the installation of the poles and overhead wires? Have a good day, sir.
Wed, 05-08-2013 18:40
Thanks for the update! I still don't understand why Commonwealth #5 was removed from service. Do you know why?
Tue, 05-07-2013 09:28
Mr. Kolanowski.....I was just wondering if the Spaulding webcam will be up and running soon for us stay-at-homes. Thanks!2FP
Mon, 05-06-2013 23:04
Max, Has work begun yet on the construction phase of erecting the poles and putting up the wire? Wish I could be there to watch it happen.
Mon, 05-06-2013 23:02
Keep up the good work, Bob. Wish I could be there to help!!!!!!!