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Tuesday, October 30. 2012
CTS 4223 Update - October 27, 2012 Posted by Robert Kutella
in Cleveland Transit System 4223 at
05:26
Comments (0) CTS 4223 Update - October 27, 2012Here is a report from Lorne Tweed who has been working over one year with the crew on CTS 4223. Eric Lorenz is at work assembling the many pieces for the roof trolley boards and electrical, the trolley base. You see him in the "well" which is a depression in the shroud that is the roof monitor on this PCC. It is a shame that all the fine work is basically hidden from the ground. This is the view of the completed work. Lorne says: This weekend, Eric Lorenz (pictured) and Lorne Tweed were able to get the trolley pole base, fuse box, and lightning arrestor all installed on the top of the Cleveland Transit System 4223. Except for the trolley pole installation and some electrical connections, this finishes the work on this sub project. Many thanks to all of the volunteers that cleaned, painted, rebuilt, and fabricated these parts.
Sunday, October 28. 2012
Steam Department Update 10-27-2012 Posted by Nigel Bennett
in Steam Department at
12:04
Comments (4) Steam Department Update 10-27-2012It was another day of progress in the steam shop. As mentioned last week, the objective is quite a few weeks of "more of the same". The focus was on re-tubing 1630 and this week saw steady progress: · a further bale of 37 new tubes was brought into the shop. This means that more than half the total (about 170) are now in the shop; · Jerry had cleaned off the swaged ends on the batch that were swaged last week. These were annealed at the other end and moved up to the locomotive; · 28 tubes from the new bale were swaged. This takes us to about 45% of the total swaged. At least this now seems to be a "production" process. We were doing one every 2 -2 1/2 minutes yesterday. The limitation is space. It is not safe to stack a whole bale (37 tubes) on the "hot" side. 28 was found to be about the safe maximum; Here you can see the actual swaging operation as the red hot end of a tube is hammered between the jaws · Ed continued work on the ferrules by cleaning the rough edges on those that are cut. He also confirmed with the electric car shop that they have an operational annealing oven that is suitable. So next weekend he will aim to anneal the ferrules so that we have a large supply ready for installation; · Master tubes were cut to each of 5 standard lengths and the inside boiler team (Eric and Collin) test fitted these to the boiler. The results were good. Each tube provides the required projection at front and rear when fitted to holes identified for that color; · Later in the day the master tubes were used to cut the first 10 tubes ready for fitting. For those of you visiting the shop there is now a clear progression. New tubes are brought in at the South end, swaged and annealed. Once this is done they move up to a stack on the engineer's side of the locomotive. From here they are taken to the chop saw, cut to one of the standard lengths and then stacked on the fireman's side. From here they will be lifted into the boiler and placed in the tube sheets. On the patch we encountered a, hopefully minor, set-back. When fitting the new plate it became clear that two additional rivets will be too close to the weld line and so will have to be removed and refitted. With the 11 that are already out, this will bring to 13 the number that have to be replaced and refitted. A nuisance as these 7/8th rivets are tricky beasts and require a good deal of work to get out. In other areas · the new air tank was fitted with plugs and connections so that it is now water tight. A pressure gauge was fitted and it was filled with water. This will allow the water that we need to hydro-test it to warm up in the shop during the week and also serve as a reservoir when testing the super heater flues. (Hydro tests need to be done with warm water). · good progress was made on cleaning out the valve block for the planer. This has now been freed of gunge and the valve passages polished. I am leaving tonight for a 10 day business trip to the UK so will not be at the shop next Saturday. So there will not be an update next weekend. Nigel Sunday, October 28. 2012
CGW X 38 Update - October 27, 2012 - ... Posted by Robert Kutella
in Chicago Great Western X 38 Russell Snow Plow at
11:18
Comments (2) CGW X 38 Update - October 27, 2012 - EDITThis time I am not so tardy as usual with posting the late news for the Russell snow plow project. But to start out this report we want to welcome two long time IRM volunteers - they reported today to help on the plow project and join the fine restoration team we have already. Cheryl and Bob Kutella started the mortises on the drill press. Let me introduce Cheryl Lint. She has helped a lot in the Strahorn Library and especially with our annual vintage transport event. Today she was in the wood shop and I recruited her to assist on the framing for the last window opening on the plow, the one boarded up on the south wall. We cut and planed timber for the framing, and then proceeded to drilling and mortising to put the four pieces of the frame together. In no time at all they were all drilled out and Cheryl was handling a paring chisel like a pro, chopping them out square and smooth. Thanks, Cheryl, you are welcome back anytime! Wally Unglaub came down from Milwaukee and also helped on the CGW X 38 project. He started out removing paint from the replacement headlight casting. And them Wally moved on to prime paint some new pieces of interior lining and trim for the plow. Thanks go to you also, Wally. I know, this is a terrible picture, but no matter where I stood the sun was almost directly into the lens. Last week I said the north door was to be closed up, and here, Jim Leonard has finished that task. Ready for winter, now. Our trustworthy Ray Pollice was on hand and worked on paint removal on the front end and bottom edge of the plow wedge. Inside the box, Jim Leonard continues the sometimes tricky installation of more of the tongue and groove lining. You can see three dots left of the window. These are mounting bolts and a conduit entry for the telephone communication lines to the pusher locomotive. That is one of the reasons we are putting all the lining in the back wall - so we can finish up more of the back wall exterior. On the outside you see here the telephone jack receptacle mounted properly for the first time at IRM. In many of the preceeding month's BLOGs you have seen this mystery object loose and dangling. Friday, October 26. 2012
Milwaukee Electric D 13 Dump Motor Posted by Robert Kutella
in Milwaukee Electric Railway & Light Company at
05:34
Comment (1) Milwaukee Electric D 13 Dump MotorHere is some new info and pics from our REPORTER, Mr. Gerry Dettloff. Gerry and John Faulhaber have been consistently working on the D 13 cab at one end and have already rebuilt the roof structure and applied and painted a new canvas roof. This week they are working to mount new saddles on the new canvas roof. Where did the saddles come from? Of course you have to plan ahead, there are many steps. The saddles were made in our wood shop and previously primed and painted, ready to install. With the saddles mounted and ready, they are now mounting new trolley boards to the top of the saddles. Next step? To mount the trolley base and pole and wire it up! Thursday, October 25. 2012
CGW X 38 Update - October 24, 2012 Posted by Robert Kutella
in Chicago Great Western X 38 Russell Snow Plow at
11:29
Comment (1) CGW X 38 Update - October 24, 2012Wednesday was an exceptionally productive and satisfying day for the crew. Rich Witt worked diligently to prime paint new parts for the interior of the plow. 15 pieces made today, and as fast as Rich processed them, they went up on the car. On some of them the paint was still wet. Whenever and wherever help is needed, Henry Vincent is there to help. There is an array of primed parts on the bench before him This piece of interior lining is ready to fit. Dave Rogan is drilling clearance and counterbores, having marked it up when we fit it inside the plow. Here is a last look through the north side doorway. About half the rear wall now has new tongue and groove lining. Much more was in place at the end of the day. I said above that was the last look, meaning that doorway will soon be closed up for winter. Jim Leonard fit in a blank door, and here he is installing new weatherstrip to help keep out the rain and coming snow. The weatherstrip is exactly the same section material used by the CGW. Fred Ash helped again with removing paint from the south side of the nose. There were two big jobs we set as goals for the day. Here Victor Humphreys is wiping down the rear wall after sanding it, and Dick Cubbage is working his way around to the south side with a wire wheel, prior to priming that area. Then Victor moved in with a bucket of maroon paint destined for the back wall. All was done at day's end and it looks almost startling to see it in maroon as compared to rust, peeling paint, and a large gaping hole there when we acquired this only a few months ago. Jim Leonard attacked the front area of the plow with black paint. Here he is in the bucket to reach the structural channel under the roof, cleaned and primed last week. Jim finished up the second coat of shiny black enamel over the half of the nose we are working on now, and it fairly glistens, even in the soft cloudy light today. Lots of odds and ends addressed and completed on this project today, including more of the above mentioned interior lining, two more framing timbers, and more! Thursday, October 25. 2012News and Views - October 24, 2012We are hoping to restore another table saw for use in the wood shop as it provides some features we do not have on saws now in service. Henry Vincent is patiently working away on that, here a very complicated design for the fence. You maybe able to appreciate just how many moving pieces are in this ONE assembly Many of the parts are rusted and some frozen in place so it is not so simple as you might expect. So far, only one threaded fastener seems stubborn to the point where it might have be drilled out. It alternated between cloudy and not so much all day but there was no rain. For some reason it was hard to get good pics, but we all remarked how beautiful the north side of the B&O boxcar was now that it is ALL in the finish enamel paint. Roger Kramer was on site and was painting Illinois Central 3345, a Grill-Coach built in 1948. I was leaving at the end of the day but Jim Leonard volunteered to grab a pic of this work. Sorry, it did not come out. Pete Galayda and John Nelligan continued on rebuilding grid boxes for Charles City Western 300; and Gerry Dettloff and John Faulhaber labored on the TM work equipment. Monday, October 22. 2012
CGW X 38 Update - October 20, 2012 Posted by Robert Kutella
in Chicago Great Western X 38 Russell Snow Plow at
06:07
Comments (0) CGW X 38 Update - October 20, 2012This will be another fairly short report. I am on the horns of a dilemma. If there is a small crew my hands are full of tools doing work (my preference) so there are few pics. If there is a large crew, I take time off to take more pics, but then suffer the derision (just kidding) of the folks bearing the brunt of the work. The weather was fairly pleasant and Jim Leonard showed up early for an hour or two that developed into ALL DAY. Thanks Jim. He immediately set to work in the bucket working on the top edge of the roof above the nose. There is a steel channel member there for structural support and he wirebrushed all the dreck and paint chips out of there. It is fairly fussy, slow work with lots of rivets, inside corners to deal with. He stayed at it and the area received primer by the end of the day. John Faulhaber started the day by cutting several boards to fit and serve as the interior lining of the plow. Then he proceeded to prime them and Jim finished that off after lunch. There is a sometimes confusing sequence of steps to finish off the interior timber framing inside the plow. In this case, the finished lining must go on the back wall to be able to finish framing the two side walls and the roof timbers. Hard to explain - you have to be there. Be there? VIctor Humphreys was there - and here is shown as we install several of the boards for the lining. Raw lumber stock in the AM, cut to fit, prime painted, and installed that same day!! Good work. Victor also worked on final body work on the back wall and under the south door. I added some maroon paint to the two framed and finished window openings. A bit off topic but Victor also is working at full speed on our B&O wagon top boxcar. Here he is on the last panel on the north side and it was primed that day. Probably by this time next weekend the entire north side will be in finish paint, except for some areas still needing repair. And as usual a lot of other work going on. We have a vigorous and active signal department and they changed out a head on signal 116. Once the railroad is built and working it is done - right? Not so. There is a lot of work to maintain it working and in good repair, all the while adding new features and improvements. The signal guys do this work (thank goodness) in the heat of summer, cold of winter, and today in fairly pleasant conditions. There was a swarm of volunteers over, under, and all around the Shaker Heights 63 PCC car trying to puzzle out the electrical system and perhaps get this car mobile on its own power soon. |
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Comments
Sun, 05-19-2013 22:13
Hello again. I had an idea that was (somewhat rudely, mid-sentence) dismissed in talking to a museum volunteer a few years back, but here it goes [...]
Thu, 05-16-2013 21:52
Looking good Bob! I hope to come out soon once I'm done with school.
Wed, 05-15-2013 21:28
I was not around at the time. General discussion suggests that it was "pretty marginal" in a number of areas. Nigel
Mon, 05-13-2013 11:08
"THUMBS UP!"
Fri, 05-10-2013 02:15
No, it will not be necessary to hold any of the work waiting for the plow to be turned, end for end. Weather will be the major factor, but there will [...]
Thu, 05-09-2013 19:54
The CGW X-38 plow is really coming to life. Bob Kutella and Vic and crew need to be very proud of your collective efforts. I am very appreciative of [...]
Thu, 05-09-2013 15:20
The snowplow looks great! Are you going to apply the door and upper windows befor it is turned to continue work?
Thu, 05-09-2013 09:09
Max, Is there any progress to report yet, in regards to the installation of the poles and overhead wires? Have a good day, sir.
Wed, 05-08-2013 18:40
Thanks for the update! I still don't understand why Commonwealth #5 was removed from service. Do you know why?
Tue, 05-07-2013 09:28
Mr. Kolanowski.....I was just wondering if the Spaulding webcam will be up and running soon for us stay-at-homes. Thanks!2FP
Mon, 05-06-2013 23:04
Max, Has work begun yet on the construction phase of erecting the poles and putting up the wire? Wish I could be there to watch it happen.
Mon, 05-06-2013 23:02
Keep up the good work, Bob. Wish I could be there to help!!!!!!!