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Thursday, December 6. 2012
CGW X 38 Update - December 5, 2012 Posted by Robert Kutella
in Chicago Great Western X 38 Russell Snow Plow at
11:26
Comments (0) CGW X 38 Update - December 5, 2012I said we had a large turnout and we also had an aggressive work plan for the X 38. The first order of business was some cleanup and relocation of pieces of our new lumber stock so the Berlin Sander could be used. Three new windows were previously glued up and now it was time to sand them finished. As John Faulhaber put it, "Any of you guys want to beard the lion?" John is mentoring Dave Rogan and Jim Leonard on their first exposure to this 12,000 lb machine. First step is to lubricate and check the 96 bearings on the machine. Another one of our great collection of wood shop machines, many from the Milwaukee Electric Cold Springs, WI shops. In due course the machine was started up and the three new window frames were finished successfully - that is not always a given with a machine now 98 years old. No pics of those steps as I had my hands full. With the windows sanded we went to the table saw and trimmed off the stiles, and then put a bevel on the bottom rail. They are ready for prime painting and here Dave Rogan and Jim Leonard are cutting and mitering some of the 1/4 inch quarter round we made to retain the glazing. I guess this is a rhetorical question with this crew. Time for some fussy work to set up a jig and use the table saw to cut all the tenons for four more 'kits' for new windows. John Faulhaber is doing the careful work of slicing thin pieces off the rail to create the cheek of the tenons. Final fitting was done on the kits for two more plow windows, these destined for the rear of the control cab. Then on to assembly and gluing with John Faulhaber doing the honors. There they are, all glued up, squared up, and clamped in our gluing press. John checks square again and makes some fine tuning adjustments. Thursday, December 6. 2012Wood Shop Update - December 5, 2012We had a very busy day in the Barn 4 shops with projects, left and right, old and new, and a very large turnout of volunteers. The biggest surprise was the sudden appearance of shelves and steel for new storage racks in the shop addition. I do not know of many that had a hint that this was going to happen so quickly. But many turned to the task and very quickly some impressive racks were assembled. Here, Tim Peters in inside one of the racks on his knees, while Pete Galayda, Simon Harrison, and Henry Vincent assist. I LOVE the way this place works! Across the aisle, Lorne Tweed was engaged on a new control cabinet for below the front dash for our Cleveland Transit System 4223 PCC car. Most of the cabinet is a new fabrication, and Lorne is proceeding to add all the switches, fuse blocks, relays, the stuff that makes up a complicated control system. Simon also returned to the task of restoring the first ceiling panel for the 4223. A lot of sanding and cleaning, and it is now ready for a coat of primer. Dave Diamond brought over a piece of badly deteriorated window sill from the Spaulding Tower - and this is one of the GOOD ONES! It is a constant battle of maintenance and restoration for the many buildings now on campus. Rich Witt and Dave Rogan are doing some headscratching to try to figure our how we can make some more of this. It is of course an odd custom shape but we think we can do it. Jeff Brady is working on newly fabricated window post caps for our Michigan Electric 28 interurban car. Most of the old pieces are so badly rusted that the bottom few inches resemble a lace doily and they could not be saved. The new sheet metal caps require something over thirty holes and countersinks to be drilled into EACH ONE. Buzz Morisette is really concentrating as he bandsaws a new piece for his restoration work on our private car ELY. Victor Humphreys continues to work on our B&O wagon top boxcar despite weather that is not ideal. He removed a steel threshold plate on the floor inside one door, and we scouted for some 12 gauge steel plate to fashion a patch and get it welded in. And there was a lot of work done for our CGW X 38 snowplow, enough perhaps to group those on another BLOG ENTRY.
Thursday, December 6. 2012Barn 14 DonationsMUG - A - PALOOZA If any of you have not tumbled to the fact that IRM is working hard to build another Barn, you must be living on another planet. There is great excitement on campus and this is THE topic of conversation. No less in my Freight Car Department, than the other equipment departments. A little background on me. I never campaigned or sought the position as Collection Curator for these cars. The previous head of this department worked for a railroad, and was in a tragic accident that cost him his life. I was asked to step in. How hard could it be? The answer of course it is that is very hard, much more work than ever imagined, and something that has consumed much of my time at IRM and in my life. Since I took over we have found many dedicated and willing volunteers who are not only hard working but share the vision of preserving history. In my short history as Curator of these cars, we have completed TWENTY FIVE restorations and done work on countless others to keep them movable, operational, able to be displayed in operating trains. None of this is my work alone, it is a team effort and we try to focus on attainable results in an organized and timely basis. It can be difficult and yet rewarding. The sad part of the story is even as we have our successes, we see some cars remaining outdoors, stored in the weather, continuing to deteriorate, making the work in the future harder and more costly, and in some cases threatening the very future of these cars. Some are becoming in such desperate condition that they may not be around in another five years. That is why we have the universal excitement that another Barn is to be built. We will have another opportunity to protect the equipment in the collection, a facet that is core to the very fabric of IRM. Here is the deal. We have received a donated collection of coffee mugs, each unique, and with a railroad theme. Two are examples from international preservation efforts, the rest from Amtrak and US railroads. Many commemorate the Operation Lifesaver safety program or other anniversaries and events. We need to raise more money to protect the cars and are offering one of these mugs as a small thank you for your donation. 1.Amtrak Rail Safety - May 1996 - Colorado 2.Amtrak Midwest Passenger Service 3.BNSF Operation Lifesaver 4.The Coffee Pot - Steam Motor Coach. Pichi Richi Railway, Quorn, South Australia 5.Blennerville Tralee, Ireland 6. Operation Lifesaver Mug with saucer 7. Amtrak Safety - Chicago Terminal - with 'sippy lid' cover 8. BNSF Operation Lifesaver carafe with lid 9. Amtrak Great Trains of the West 10. Amtrak Operation Redblock 11. Amtrak 12. Amtrak - Capitol Limited 13. Burlington Route 150th anniversary - 1849-1999 14. BNSF Operation Lifesaver The rules are simple. Submit a donation of $100 (OR MORE) to save this equipment in our department. Donations from this date forward will qualify. If by mail send to Illinois Railway Museum Box 427 Union, IL 60180 Designate your donation to restricted fund RISWFC. That is - to be applied to saving cars in the Freight Car Department. Indicate your choices for a mug to be sent back to you; first second, and third choices would be best, in case some are already gone. You will have our thanks, our appreciation, and a commemorative mug. You may also donate on line from this website, and please select the indoor storage option for the Freight Car Department. Also please send an e mail to the office to Jan Nunez at jnunez@irm.org Indicate you wish to take advantage of this THANK YOU offer, ask Jan to print out your email and leave a copy in my IRM mailbox. And do not forget to indicate your choice of the thank you premium. It is unlikely that each needy car will gain enough money fast enough to meet the subscription cost of space in this new Barn. So some or many may be left out and the money waiting for the next Barn project. By selecting the above fund, you defer the tough choice to me and my department. This money will be used to fill up or top off a fund balance for a car needing protection on a priority basis. It will stretch your donation farther, and assure it will be gainfully employed to protect our equipment in Barn 14. I hope the mugs will soon be all gone, so act fast. First come first served, while supplies last. Of course you may donate without claiming a mug, so this offer will last longer and raise more protection money faster for more cars. HMMM. The phrase 'protection money' may be more appropriate than I thought considering our location near Chicago. THANK YOU Bob Kutella, Collection Curator
Sunday, December 2. 2012Wood Shop Update - December 1, 2012As usual there was a lot of activity in all of our shops and barns. Here is just a short peek at what was happening in my area. Victor Humphreys continues his steady assault on repairs to our B&O 374065 box car. He puts a lot of mileage on while 'commuting' from the shop to the car located on track 40. This is a piece of wood to be used in floor repairs. Victor wrote a very nice article in the latest RAIL & WIRE. Please heed it and help support the work using fund R374065. Every winter the shop becomes filled with window work. Eric Lorenz has been working to replace rubber gasketing and bottom bumpers on the sash for Cleveland Transit System 4223, our PCC car which is an ongoing and active project. Yes the shop is officially named the wood shop, and we DO make a lot of sawdust. Tim Peters seems perplexed after he was walking by and we asked him to inspect some of the new windows being made for the Chicago Great Western X 38 snowplow. Sunday, December 2. 2012
Steam Department Update 12-01-2012 Posted by Nigel Bennett
in Steam Department at
12:17
Comments (0) Steam Department Update 12-01-2012It was a productive day at the steam shop again very largely focused on 1630. On 1630: · Matt and Stu stripped and cleaned the check valves. These critical valves are where the water is fed into the boiler (from the injectors). These will be essential to even the earliest hydro tests. Since these valves are directly attached to the boiler they must be fully pressure tight to allow any testing. (The first tests will be done when the tubes have been rolled into place to identify any that require further rolling to make a perfect seal. At this point no accessories will be connected to keep the test very simple). It was inevitable that sand blast material got into the valves. In addition, one suffered from occasional leakage when last in use. Both were cleaned and lapped. The seat was replaced on the engineer's valve so these should now be in good shape for testing and service. · The firebox patch is now ground to shape and fits well onto the mud ring. Mike and Jerry were starting to drill the first hole. Initially a bolt will be fitted. Once the patch is rigidly bolted into place the bolts will be replaced, one at a time, by rivets. This requires considerable care as the holes in the mud ring are at different angles so each must be drilled thru the patch using guides to ensure that each is an exact match to the ring. Once the bolts are in place the patch can be rigidly secured and finally adjusted to form a perfect match to the sheets. · The last (hopefully) of the tubes were swaged and annealed. We have a few extra tubes that will be held in case of need should any be damaged in fitting but, on current calculation, we now have enough prepared to fully tube the boiler. In the next few weeks, when we have sufficient people available, we will swage the tubes for Shay #5. Having all the equipment set up and people now familiar with it will make it a lot more efficient to do these now. · As mentioned last week, the decision was taken to fit copper ferrules to the front tube sheet. Although the front sheet is often not ferruled, fitting ferrules will give greater assurance of a leak free seal. Unfortunately this means removing the tubes that were previously loaded. During the day the tubes were removed from the engineers side and the first 30 were reloaded with ferrules fitted. The process was, as always, somewhat tentative at first. However, once the method was established it moved a lot faster so we should be able to have all the tubes, that were previously loaded, refitted with ferrules in place and move on to new ones next weekend. After final cleaning the valve block for the planer was painted so that should be available for reassembly in the near future. Nigel Sunday, December 2. 2012
The Case of the Disappearing Data Posted by Robert Kutella
in Freight Car Department at
05:42
Comments (0) The Case of the Disappearing DataI recently asked for volunteer help to document cars in our collection where the lettering and other important information is succumbing to the weather. I had two replies from folks that had some interest in helping but no results, and winter is coming on. This week I had a very pleasant surprise from long time member Kevin Brown. THANK YOU KEVIN!!! Kevin took it upon himself to photograph and improve our records for the MILWAUKEE ROAD 970954 covered hopper. Here is the north side of the car (the best side), and you can only see the shadow or hint of where much of the lettering once was. Kevin trooped out to Yard 14, took several images, and sent me very good prints. WOW! In this view of one area, even a good photo will not allow us to reproduce the entire text and data. Look above the white dot symbol and tell me what is there. What was put in the area of the consolidated inspection blocks? Kevin was unable to get a good spot to record the ends of the car with photos. So the work is not done. As good as these photos are, there is a process to reproducing any of the lettering on a repainted car. We need good measurements for placement of the blocks of lettering. In the case of the above image, I would take a heavy black Sharpee marker and ruler and carefully trace the shadows remaining so they are legible. Then I would recommend taking a sheet of mylar, again with ruler, and trace over the Sharpee letters with pencil to have a full size hard copy of what remains. Include the size or height of each letter line, the spacing between lines, and measurements to reference points on the car for placement. With this info, I can redraw and clean up the tracing, and cut it out. This should be done for each block or large character on the car. We can work to some degree with these very good photos but it is inexact due to the angle of the pics not being 100% dead on straight. Not a criticism of Kevin, but without some help or a ladder to use, it can be difficult. Anyone out there in webland with PHOTOSHOP and the software skills could help here by 'correcting' for parallax and shoot angle. And when taking the pics it would help a lot for corrections if two yardsticks, ruler, or homemade story boards were placed at right angles, sort of framing the lettering block. The real goal is for a record as exact and accurate as possible. And Kevin put his money where his mouth is by including a substantial donation to fund R97054. The other part of the equation is that I have been assured that we have money on hand to place this car inside the next Barn. But as previously mentioned, it has not yet cleared all acquisition charges and track space, so it is not 'eligible' to go inside in a technical sense. Several donations have been received into this car fund since my first request for help to clear the red ink and we are on the way. Please do not let this car be left out in the cold. And of course this is not the only piece of equipment where DISAPPEARING DATA continues. We cannot as a Museum let this happen to other pieces, yet I have limited time and ability. It is not challenging, hard, physical labor and if you contact me in advance, I will furnish material and instruction on exactly what is needed.
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Comments
Mon, 06-17-2013 09:50
Wish I could be there to help.
Fri, 06-14-2013 16:50
Matthew, Any special event is the decision of the museum Board. My personal opinion is that it is likely that there would be a special event to [...]
Thu, 06-13-2013 18:33
Hi, I have a question, if or when she is restored and back up and running this or next year. Will their be a special event set up for the return of [...]
Tue, 06-11-2013 22:36
The whistle 1630 wore for a while that you're thinking of was a Frisco 6 chime donated by a former member of the steam shop. It was on it a few times [...]
Tue, 06-11-2013 18:03
You are talking here about something well before my time !. I have not seen her with anything other than the whistle she now carries. If she [...]
Mon, 06-10-2013 16:17
i'm curious here. Will 1630 ever wear the ATSF 6 chime she had on for a while? Better defines her, I love the deep whistle she has now but the higher [...]
Sat, 06-08-2013 15:15
Many many many many many thanks for getting the Spaulding webcam working!!!!!
Fri, 06-07-2013 16:55
The donation was to the museum as a whole. How it is used and whether any comes to steam department projects will be the decision of the museum [...]
Fri, 06-07-2013 16:53
Basically the plan is "ONLY" reassembly. As far as we know she is is reasonable mechanical shape. The big mechanical problem that stopped her (slack [...]
Fri, 06-07-2013 16:28
Nigel I read you guys got a one million dollar check donation!!! Will this be used to finish 1630 ,428, 5 and get started on the others next in line?
Fri, 06-07-2013 16:16
So does 1630 basically only need reassembly? With the boiler in particular. Does her tender or running gear need any work before she's ready for the [...]
Fri, 06-07-2013 12:00
Hello.. The voltage we are using and presumed the RR also used is 120 vac. The system is a little unique because the lite bulbs are each 60 volts. [...]