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Wednesday, December 24. 2014
The L&N diner, 2726, aka The Galt House, has finally been removed from track 33 to track 31 in preparation for much needed 2015 mechanics and inspections. On December 6th Paul Cronin and I began the work needed to repair the buffer damage that was on the eastern side of the car. This damage occurred more than 6 years ago as a result of the diner's movement back to the museum.
Wednesday, Dec 10, also the day of the woodshop xmas party, found a larger crew working on the buffer reassembly.
The results of our struggle. That bar was almost bent to a ninety degree angle. That will take a lot for heating to straighten that bar.
A special member came to visit us in barn 3 that cold day in December.
Brain Paterson, myself, Paul, and Bob Olsen finally installed the now straighten buffer rod. What a job that was.
Monday, December 22. 2014
Recent Rock Island Projects Posted by Roger Kramer in Passenger Car Department at 10:19
First, I would like to thank all of you for reading my restoration blogs and to wish all of you a Happy Holiday Season!! Next, thanks to all the volunteers in the coach dept who have help make this a very successful year for us. A number of projects are nearing completion as well as more receiving attention. Do not forget the blogs about the railroad china display. Two weeks ago Paul Cronin and myself inspected the progress. Quite impressive and very professional done, I might add. Look for in the new year more progress and maybe a new arrival or two! Remember, your donations, whether large or small, help Irm's many, many equipment restoration projects. Thanks Roger Kramer, lead restoration manager
This fall we have completed two milestone projects on our Rock fleet. Advertising cards have now been installed in the 2602 and we now have fifty glass windows in the 2612.
Friday, December 19. 2014
December 13th and 14th in the Coach ... Posted by Pauline Trabert in Passenger Car Department at 08:19
Saturday, December 13, 2014
Saturday started out as a foggy day in old Union town.
Mark Gellman and Michael McCraren started working on the Union Pacific portion of the china exhibit. Seven different patterns will be displayed covering the history of the Union Pacific passenger trains in the 20th century. In addition to china, this exhibit will also include silverware, flatware, glassware and menus from the railroads.
One exhibit that ended this year was Gwyn Stupar's "Brilliance: An Exhibit Honoring the Lives of Women on the North Shore Line". Thanks to Gwyn and others who helped with that fine exhibit. Those pictures came down today and in it's place will be the china exhibit and an exhibit on the station restaurants of Chicago.
Sunday, December 14, 2014
Shelly Vanderschaegen and Michael Baksic arrived in the morning. Shelly cleaned the Birmingham for the Christmas party to follow. Michael spent time with Paul Cronin.
On Sunday Mark Gellman, Kevin Krebs, Jim Windmeier, Michael McCraren and Jon Habegger all turned out to work in the 1st Exhibit Car on the railroad china display. They finished up the north side of the car (or left side as you walk in).
Planning started on the south side of the car (or right side). This side will continue the railroad china story to Amtrak. We will also have an interurban section and a section of Chicago railway station restaurants. We are also looking into a section that would change during the year so the exhibit would not be entirely static. It gives visitors a reason to keep coming back! The costs of materials (plate hangers, sticky tape, ect.) has been donated by the volunteers putting this exhibit together. If you would like to help with expenses, please send a check to the RARTRA fund. Thank you in advance.
Lunch was at 1:00 o'clock in the Birmingham as usual but today it was the Christmas party. Guests included Susan and David (birthday boy) Stepek, Buzz Morisette, Jim West, Nick Kallas, Sam Polonetzky, Kevin Brown (thanks for the soda pop!), Mark Hoffman, Jon Habegger, Michael McCraren, Mark Gellman, Jim Windmeier, Kevin Kriebs, Brian LaKemper, and the crew from the Happy Holidays Railway. Thanks to all who brought a dish to pass. There was plenty of food, soda, water, coffee, and desserts.
Happy Holidays Railway crew members Jerry Saunders and Jim West joined in the fun - Photo by Shelly Vanderschaegen
Susan and David Stepek sit with Michael Baksic and Shelly Vanderschaegen - Photo courtesy of Shelly Vanderschaegen
Michael McCraren made some railroad specialities for the party. The potato salad was from an Atlantic Coast Line recipe. The cole slaw was from the Missouri Pacific. The salad dressings were Frisco French and Illinois Central dressing (1000 Islands type) and the cocktail sauce was from the Louisville & Nashville railroad. Shelly brought ham and cupcakes. Jim Windmeier brought shrimp. Brian LaKemper brought cookies. Kevin Krebs brought cheese and crackers along with cookies. Jon Habegger and Michael Baksic also contributed to the party food.
Everyone sang Happy Birthday to David Stepek and Shelly made his favorite cupcakes for him. David, Susan, Nick, and Shelly went to visit Mr. and Mrs. Claus who happened to be at the Museum for the Happy Holiday Railway event, but they were too early so they went to the 1st Exhibit Car and visited Kevin, Mark, Michael M., Jim, and Jon and admired the railroad china display under construction.
After lunch Brian helped Paul put the straightened tension bar back on the Galt House buffer. Paul will adjust the buffer to bring it to level on Wednesday. One step closer to having Galt House roll down the Museum's tracks once again.
The re-installed buffer rod, small black arrow points to the re-installed rod - freshly missing paint shows where it was straightened - Photo by Brian LaKemper
Mark G., Jon, Mike M., Jim W., Paul, and others continued work in the 1st Exhibit Car. Mike B. and Buzz did some work in Ely. Mark H. was working in the John McGloughlin and Lackawana 556.
Mark G. and Jon removing a board to install the top of the display cabinet being added to the exhibit car - Photo by Brian LaKemper
Mark G. marking the location for a bracket to hold the top of the new display cabinet while Jon is holding the top of the cabinet - Photo by Brian LaKemper
Elsewhere on the property, Happy Holidays Railway was making it's last trips of the year, and Jerry Saunders, Sam Polonetzky, and Jim West carried loads of happy families in our 2200 series "L" cars decorated for the holidays. One of our trolley buses was running as a shuttle service for patrons.
The 2200s leaving East Union Depot with another load of kids for Happy Holidays Railway - Photo by Brian LaKemper
David Stepek had a nice visit with Santa and Mrs. Claus and ran into another friend before heading home with his mom.
Saturday, December 13. 2014
Remembering the Rock Island Part 2 ... Posted by Roger Kramer in Passenger Car Department at 16:33
Here is the second installment of pictures taken by Robert Banke. They were taken in and around the Chicago area in the late seventies. Please notice the condition of the yards, facilities and the equipment.
Pictured is RI 2610. Just two numbered coaches away from our 2612. Please credit all these pictures to Robert Banke. This one taken May of 1978.
I believe the RI 630 has survived the scrappers torch and is in existence today. Years ago, Irm had a chance to buy this engine. Instead, we own the last RI steamer to run in commuter service, the # 938.
Engineer climbing into the cab of the 630. The unit next door is #4804. What RR is that from? July 1977
Wednesday, December 10. 2014
The Railroad China Display is ... Posted by Pauline Trabert in Passenger Car Department at 20:11
Saturday, December 6, 2014:
Michael McCraren reports that he was the 'lone ranger' in the 1st Exhibit Car on Saturday, December 6th. He set the Milwaukee Road portion of the display this day.
Paul Cronin worked on the Galt House Diner buffer. Back in Winter 2008, Phil Stepek reported on the Louisville & Nashville 2726 Diner Galt House: "The diner returned from Horicon but suffered buffer damage in transit. Repairs will require the removal of the diaphragm and buffer plates to reshape the metal. This will probably be deferred until the 2008-2009 off-season. The car will be on display in Barn 3 during the 2008 season." The Coach Department is working to get this car back in service.
Sunday, December 7, 2014:
There was a light crew on Sunday with only Michael McCraren. Mark Gellman and Jim Windmeier working in the 1st Exhibit Car. More china was put up and some details were added. The Burlington Route section features the "Violet and Daisies" pattern. This pattern was on all major CBQ trains and the California Zephyr.
NYC china - the menu in the middle is a dinner menu from the 20th Century Limited - Photo by Michael McCraren
This is the Pennsylvania Railroad china. We have every pattern from the 1900s to the close of operation - Photo by Michael McCraren
Sunday, December 7. 2014
Fall restoration activities Posted by Roger Kramer in Passenger Car Department at 20:53
Its been real cold in the weeks of November but the warmer months of late August, September, and October have produced a number of positives. Where as other coach dept projects have the luxury of a indoor heated area where you can work in your street clothes ours now is strictly in a often unheated environment. We have been busy focusing only on a small number of projects.
First, our heavy weight sleeper, John McLouglin, has had its long interior hallway completely needle chipped, sanded, and prepped for priming. Some of this work has been preformed in the milder weather of September and October. I have also reinstalled the ceiling light fixture in the women's bathroom. It was removed in January of this year and brought home to my workshop where it was primed and painted to the finish ceiling color. Robert Olsen and Rick Serenda, two new members to our team have been scraping and priming areas on the steel roof. When the weather warms we will prime and paint these areas black..
Next, we have been working on the interior of the Lackawanna coach 556. Mark Hoffman, Loraine Bixler and Brian Patterson have been working on removing the old peeling paint from the ceiling, walls and on the baggage racks. We hope to have the interior painted by next year. Many volunteer hours will be needed to accomplish this task. We now have a limited heating supply to keep the car at least 50 degrees. Maybe that will bring out a few more volunteers to help with the project. Interested? Please see me or Paul Cronin on Saturdays or Wednesdays.
Jack Biesterfeld has again been working on his favorite project, B&M 1094. He along with Dan Boguse and myself have removed a protection wall behind the oil fired boiler. This boiler will be removed at a later date. In the meantime we have found the old coach wall behind it. The old wall is in a viable state and can be restored. Missing is the wooden window and it's frame. This will be made in our woodshop when monies become available. If you would like to contribute to this worthy project please send a donation to the B&M 1094 Fund.
Lastly, Gerry Boguse along with his brother,Dan, have been busy winterizing the water system on the L&N 2726 Diner. They drained all the water out of the system and then filled it with an antifreeze solution used in RV motorhomes. Gerry also received from R and B Metal the last of the made to order stainless steel flooring. These six pieces will be installed next spring. As of yet there is not an interior winter heat source for the diner. Anticipation grows about operating the diner in limited service on our railroad next year!
Sunday, December 7. 2014
A lot of people have pointed out that it is an awfully long time since there was a Steam Department blog update. In my defense I plead that work in my role as Museum Treasurer has been nearly full time (sounds better that pleading idleness or incompetence!). So here we are, an update of several months of work in the department.
Doesn’t time fly!. It seems like only yesterday that we were working all night to get ready for the pre-season inspection. Now the operating season is over and the Winter work program is well under way. #1630 is back in the shop and we are busily crawling over and into her to so what must be done before next season.
It was a very successful season overall. We only missed one scheduled day due to mechanical problems. (Unfortunately Father’s Day when we had to fix a leaking valve).
It was rather challenging to begin with. She seemed to use a lot of coal to keep steam up but, once we reached fresh coal, she ran a great deal better. I guess it should not be a great surprise. Coal that has been lying around for years has lost quite a lot of the flammable material so you shovel a lot more for the same effect!.
Late in the season we had a scheduled weekend out of service and this provided the opportunity for a good clean. Aside from the usual coaling and watering, the boiler was drained and refilled with fresh water, the paintwork was washed and the rods cleaned and oiled.
After all the work she looked a lot better. The dust was gone from the top of the boiler but she is developing a “working” look as the condensation from the safety valves and generator slowly discolors the paint on the firebox sheet metal.
I fired the last two Sundays. That is quite an experience to really be part of the working locomotive after so long crawling in, over and around her as a dead object in the shop. #1630 certainly is different from other locomotives I have fired. I was working out that it is about 50 years since I first fired a locomotive (Prince on the Festiniog Railway). The box is a lot longer and wider than anything I have fired before. So a good deal more throwing. However, on the demonstration line, she is only running for a few minutes at a fraction of her real load capability. Very different from a small locomotive working flat out for a long time. You would certainly have extreme difficulty keeping up with #1630 if she had a full freight load behind her unless the stoker was operating. In museum service the trick is to achieve a relatively thin fire without any gaps when you are operating and not to have too much at the end of each run. Having a significant amount of hot fire when you get back to Union can lead to a noisy lay-over!.
So what has been going on in the shop and what is planned?. Obviously #1630 will be first priority for Winter work and a lot must be done this Winter to have her running for Memorial Day next year.
She is due for both the 30 day inspection and annual inspections which amount to quite a lot of work. The annual inspection requires the drawbars to be removed, checked and annealed. While the tender is separated and the drawbar removed, we will do the inspection and testing of the stays under the footplate. In addition we want to thoroughly examine the rear axle bearings and rods. There was a tendency to run warm in the rod bearings and more knocking than we would like. So the plan is strip, measure and carefully examine everything in this area and try to improve the running next year.
Before we could even start the work there were two busy weekends of preparation. First the locomotive had to be run on air to thoroughly remove water from all the steam system in case of any freezing during the Winter, Then there was the cleaning!. I missed the air running but was able to participate fully in the cleaning!. 3 hours with a high pressure hose in the firebox blowing soot out of the tubes is an experience to be missed if possible. The jokes of your “friends” when you emerge black from head to toe are also to be avoided!.
With this done she was moved into the shop and the locomotive and tender were separated. This provided some interesting views of the locomotive cab and the way in which the tender is attached. The center drawbar is spring loaded and is what pulls the tender and train. The two outer bars are a safety mechanism should the drawbar fail in service.
Above the drawbar can be seen the end of the auger of the stoker. This is turned by a steam motor in the tender (of which more anon) to drive coal along the large steel pipe from the tender to the locomotive. Looking again at the locomotive with part of the footplate removed you can see the way that the cast pipe carries the coal up toward the fire door.
In this view the fire-hole door has already been removed. This large casting would connect the end of the delivery chute to the fire-hole. Behind the closed door of the firebox, coal would be driven up the chute to the delivery plate where steam jets would throw it forward into the firebox.
After considerably more work, the delivery system and the central footplate had been removed to reveal the back of the firebox.
After several weekends of work to do this stripping the actual inspection that necessitates it took only a few hours. A group of flexible stays hidden behind the stoker delivery chute do not have telltale holes and, as such, must be inspected every 7 years. They all proved to be sound so that part of the inspection is done. Unfortunately we found quite a bit of rust in the supports of the footplate on the fireman’s side so Dennis will need to do some rebuilding before we put things back together.
Another job being progressed is the rebuilding of the stoker. This is not essential but we would like the stoker to be operational at least for demonstration purposes. It is not clear how useful it would be in museum service where we need only a thin but even fire. If it can be made to work we will find out!.
First stage is to remove the stoker motor. This is located behind a panel in the tender on the fireman’s side. Here it is being carefully eased out of the tender. This gives little idea of the effort that went into this exercise. It was an extremely tight fit and some modification of the hole was required to get it out with the fork lift. We suspect that it may previously have been fitted and removed on a greased plate so that it could be turned first one way then the other as the hole was not big enough for it to come thru directly.
Last weekend we carried out the last major stripping exercise. The locomotive was temporarily reattached to its tender so that it could be moved a few feet back and then forward. The objective is to remove the connecting rods between axles 4 and 5 to allow measurement and checking of the rod bearings and alignment of the two axles. The move is necessary because the pins in #4 axle are removed by driving them back thru the wheel between two spokes …. And you cannot remove the pins on both sides with the wheels in any single position!. Here Jason and Phil are removing the rod from the Fireman’s side. By7 end of day both rods were removed.
A lot of other work is in progress on 1630.
Most of the strays have now been opened up (removing the fireclay that seals them in service) and checked. (We must ensure each year that the telltale holes are open).
Both large air tanks have been removed and subjected to hammer and hydro testing. They are now ready for refitting.
Inspection of the air compressor is under way. The steam feed line has been removed and will be replaced. This line shows significant corrosion so the decision has been made to replace it.
At the end of the summer the tender and cab of #938 were repainted (Thank you Roger!). She now looks a lot better. In addition, Phil, JD and Brian removed the tubes from the boiler. This was largely an investigation exercise. We really had little idea of the condition of the boiler of this locomotive. The conclusion was that the interior of the boiler seems to be in reasonable condition so there would be no obvious barrier to rebuilding it. That does not indicate any likelihood that this will happen any time soon. The fact that the boiler appears reasonable indicates that it she is not a “no hoper”. Given the work that would be required, all we need is a dedicated Rock Island enthusiast with $500,000 or so burning a hole in his pocket and she could run again.
The second big focus has been the Shay and this will be our major project thru the Winter. The major jobs on the Shay are
Replacement of a number of firebox stays;
Rebuilding the front beam; and
Rebuilding the smokebox.
Once these are done, we can get on to the “more routine” jobs of re-tubing and re-assembling.
There is still some uncertainty over whether we will need to replace some stays behind the motor. This would require removing the motor and the bracket on which it sits, making the job rather bigger. While working to determine if the motor removal will be necessary we are progressing other work that is independent of this decision and ensuring that we are as ready as possible to do the motor removal if required.
Over the Summer:
The front truck has been prepared for remounting and placed back under the locomotive. This may not be permanent. Depending upon the need to lift the boiler we might need to pull it out again to fit the new bottom of the smokebox;
Everything under the locomotive was cleaned and painted before refitting the truck;
JD and Cody have been steadily removing stays that are identified as bad and in need of replacement (generally due to blockage of the tell-tale holes);
The parts for the front beam have been located and we are starting work on preparing these. The coupler and its mounting pocket have been moved down to the fabrication area for Jane to needle chip and wire brush. Once they have been examined for any cracks they can be painted and prepared for use;
David and I worked on the grease nipples in the drive shaft and couplings. First conclusion – a Shay has a LOT of these. All will need to be cleaned, checked and replaced if not working correctly;
Work was also starting on lapping all of the key steam valves. This led to the discovery that there were cracks in the face of the main turret valve. Clearly it was over tightened at some point. A new one will need to be made;
Work has also progressed steadily on #428
Dennis has been building up the axle boxes ready for machining. Unfortunately a problem developed with the planer and we are waiting for parts that will hopefully make this operational and ready to machine these axle boxes;
Work was also progressed on repairs to the frame that will allow the rear spacer to be refitted.
A great deal of machine work has been carried out to produce new parts that will allow the springs to be refitted.
Ed has been working steadily at refitting the pipework of the cab. This is an “interesting” exercise. It is a 3-D jigsaw of pipes of various diameters, shapes and end connections. I will post a photograph next time but he has achieved remarkable progress in turning what was a random jumble of pipework into a fitted backhead. It is all the more of a challenge as some of the pipes link to the air pump – which is not there to check if that is what a particular pipe should link to, and one or two seem to have been added to the pile from other locomotives!.
So, overall a lot has been done and there is much to be done in the next few months. If you are prepared to get your hands dirty, there is no shortage of work if we are to have 1630 back in service for the season and move forward with the Shay!.
I am now heading to the UK for Christmas so will be away for a few weeks and look forward to more progress when I get back and a busy Winter ahead in the Steam shop.
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Roger Kramer about Early February woodshop activies
Sat, 02-28-2015 21:28
Hello Bill I hope someone from the Electric Car dept will respond to your question. I believe one of the members wrote that on the engine. It [...]
Roger Kramer about Early February woodshop activies
Sat, 02-28-2015 21:24
Hello Mr. Fan. I was wondering if you ever had conveyed your interest to the team restoring the plow? Not being involved but knowing the members [...]
Raphael about Energy in the Steam Dept
Sat, 02-28-2015 18:16
while 428's cab is still on the ground, there could be some premature painting and decals that could go on the outside of the cab
Bill McCoy about Early February woodshop activies
Sat, 02-28-2015 15:50
The last picture in the woodsshop report shows the Electroliner and a yellow steeple cab with a CNS&M monogram and spray painted number 454. Could [...]
Zach Kaye about Steam Department Update January 2015
Fri, 02-27-2015 16:26
Thank you Nigel! We look forward to seeing 1630 in operation this season. Good luck with the repairs!
CGW RR fan about Early February woodshop activies
Fri, 02-27-2015 12:17
The UP sticker could be for a truck trailer. The headlight is neat. However for the accuracy nut, the plow originally had a style of Pyle [...]
Nigel Bennett about Steam Department Update January 2015
Fri, 02-27-2015 11:44
Mike, Yep. We always like to think she may have been operated by Casey ...... but we will never be sure. Nigel
Nigel Bennett about Steam Department Update January 2015
Fri, 02-27-2015 11:42
Zach, At this time we will not be offering "Take the Throttle" on 1630 this year. The issue is that, after not running for a number of years, we [...]
Zach Kaye about Steam Department Update January 2015
Fri, 02-27-2015 09:34
I am curious as to whether or not you will be offering cab rides on 1630 this coming season. I understand you did not offer any last year, as it was [...]
Dave Zeman about Early February woodshop activies
Wed, 02-25-2015 22:04
Hey I saw on the home page on the scroll ad for mother's day,is that shelter in the picture new? It looks as if it is right across the mainline by the [...]
Mike Gorecki about Steam Department Update January 2015
Sun, 02-22-2015 11:15
IC201 was featured on the IRM calendar 6 or 7 years ago, and at that time I, too, searched for it on the equipment roster. It has an interesting [...]
Raphael about Steam Department Update January 2015
Sat, 02-21-2015 02:55
in my opinion, i think the steam roster, wait... no, whole roster page needs to be updated.
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