Memorial Day Weekend Passenger Car Department Update

Due to hardware problems this blog post was delayed for one week. Thanks to Jamie Kolanowski for getting the blog back online as quickly as possible after his return from the Streamliners at Spencer event at the North Carolina Transportation Museum.

Saturday, May 24th was the start of another warm, fabulous Memorial Day weekend at IRM!

Several volunteers were working on different projects. In the morning, Michael Baksic and Mark Gellman conducted an air brake test on the Bessemer & Lake Erie 25 steel combine. Kevin Kriebs was back on adhesive removal detail on the exterior of the 1st Exhibit Car.

Kevin Kriebs continues adhesive removal on the 1st Exhibit Car - Photo by Shelly Vanderschaegen

Kevins work exemplifies how much of the Museum work is done - a little bit at a time - Photo by Shelly Vanderschaegen

Jon Habegger and Ken were inside the 1st Exhibit Car greeting visitors, answering questions and talking about the displays. Michael McCraren was the conductor in the passenger coaches all day. Mark Gellman was the coach department representative on the passenger train. John McKelvey spent Saturday working on the Duluth Missabe & Iron Range Railway 84 passenger coach seats and installing seats he had reupholstered in the smoking section.

John McKelvey with a stripped down DMIR 84 coach seat back in the Wood Shop - Photo by Shelly Vanderschaegen

The backside of a DMIR 84 coach seat back - Photo by Shelly Vanderschaegen

John McKelvey installing a newly reupholstered DMIR 84 smoking section seat bottom - Photo by Shelly Vanderschaegen

Inside the DM&IR 84 coach today there are a variety of upholstery colors and materials. While the original smoking section was upholstered in leather, vinyl is currently being used to reupholster those seats because it is much less expensive. Outside of the smoking section, seats were originally covered in green velvet. Shelly Vanderschaegen has been reupholstering those seats over the years as time allows in a green crushed velvet. She also fabricated the seat back covers which slip on over the worn out seat backs to help keep riders comfortable until all the seats are refinished

John McKelvey in the rear of the DMIR 84 coach - Photo by Shelly Vanderschaegen

Green crushed velvet seats reupholstered by Shelly - Photo by Shelly Vanderschaegen

A smoking section seat of DMIR 84 coach reupholstered by John McKelvey - Photo by Shelly Vanderschaegen

Warren Newhauser, Brian LaKemper, and Chuck Trabert spent Saturday working on the Milwaukee Road Dynamometer X-5000 car which was parked outside of Barn 3. Warren applied a metal prep solution to some of the many exterior rust spots on the upper side of the car facing the scaffolding. This produces a “black rust” which forms a seal and stops further rusting until sandblasting. An IRM guest a few weeks ago worked for PPG Paints in R&D for over 40 years and suggested this was a good idea which could be repeated every few years as necessary to protect the metal from further rust damage.

Brian installed the air signal gladhands which Roger Kramer provided from the Coach Dept. on both sides of the car. He also traced the air signal lines which end under one of the lower bunks and in the instrument room. It is still undetermined if there is a whistle in the car or not. Brian would love to connect with anyone with knowledge of air signals.

New air signal hose (lower hose) - Photo by Warren Newhauser

Chuck and Warren worked at replacing a 1-¼” rusted heating pipe that runs underneath the floor. Armed with large monkey wrenches, pipes to use over the wrenches for additional leverage, acetylene torch and Kroil penetrating oil, they were eventually able to loosen a union next to the side door. Chuck then spent some time heating up a 6” nipple of pipe and a lot of time trying to loosen it only to find it had left hand threads!!

Chuck heating a pipe in the X-5000 to remove it - Photo by Warren Newhauser

Chuck cutting out old pipe - Photo by Warren Newhauser

Old pipe removed - Photo by Warren Newhauser

Gary Sherman offered to adjust the fan belt tension on the Waukesha Enginator so he and Warren got Chuck’s large wrenches and pry bar to tighten the belt. Chuck and Warren had tried previously but were unsuccessful. Gary was an auto mechanic for several years which really helped with his skill. Waukesha later developed a quick belt tensioning bracket for these units. They fired up the Waukesha Enginator for the first time this year and it ran spectacularly!

Warren Newhauser and Gary Sherman tensioning the fan belt on the X-5000 Waukesha Enginator - Photo by Brian LaKemper

Meanwhile Chuck removed the screws from the side door lower panel to begin the replacement process due to rusting through. With heat from a torch and persistence most screws came out.

Chuck Trabert working on the south door of the Dynamometer - Photo by Brian LaKemper

Brian wanted to test the Safety Car 32VDC-to-120VAC Motor-Alternator so they hooked up a 120V bulb to the output and sure enough, it worked. However, the reason it really can’t be used currently is the golf cart batteries on board aren’t strong enough for the high current demand. They also need to inspect/clean the brushes/slip rings and inspect the bearings. At this point, most all of the electrical/mechanical systems are in working or close to working order.

They removed a 1” tee pipefitting in the kitchen that must have frozen at some point in the car’s history and had leaked. The water tanks were partially filled a few weeks ago and are functional.

Warren's team is always looking for volunteers to work on the Dynamometer. His group tends to come out approximately every other week or so. Please leave a comment on the blog post if you are interested in working with the X-5000 crew. Also, if you know of a manual for the safety car motor-alternator (32VDC - 120VAC) Warren and Brian would appreciate having a copy.

X-5000 motor-alternator - Photo by Warren Newhauser

The Frisco 1630 was the big deal of the day making its debut on Saturday for the first time in several years. Passenger Car Department volunteers took some great photos of the Baldwin 2-10-0 as it pulled passengers on the main line all weekend. The 1630 ran Saturday, Sunday and Memorial Day.

Frisco 1630 was the main attraction of Memorial Day Weekend at IRM - Photo by Shelly Vanderschaegen

3:00 PM Frisco 1630 departing East Union Station on Memorial Day - Photo by Buzz Morisette

Memorial Day Steam Team crew - Photo by Buzz Morisette

Fans lined up for a ride on the coach train pulled by the Frisco 1630 - Photo by Brian LaKemper

Late Saturday afternoon, Shelly Vanderschaegen and Michael Baksic finished shampooing seats and carpeting inside the Loch Sloy sleeper coach.

Sunday, May 25th, was a hot day.

Mark Gellman, Michael Baksic, and Michael McCraren worked on a vestibule latch to secure the door to the wall on the 9933 RDC on Sunday morning.

Michael Baksic repairing a vestibule door latch on the RDC - Photo by Shelly Vanderschaegen

Jon Habegger was in attendance in the 1st Exhibit Car and Kevin Kriebs continued adhesive removal on the exterior of the 1st Exhibit car. John McKelvey returned to upholstery and installation of the DM&IR 84 smoking section coach seats.

Later in the morning, Michael B. and Mark G. took a break from working on the latch and did an air brake test on the DM&IR 84 while Michael McCraren replicated more magazines for the Santa Fe Lounge Car magazine rack display.

Saturday evening switching with Jim West, Jeff Fryman, and Brian LaKemper pushed X-5000 into the clear on track 32; pulled Dover Strait, IC 2804, and DMIR 84 out of the barn; put Dover and 2804 back, and spotted 84 on track 31 next to the Dynamometer so Michael B. and Mark G. could inspect it Sunday morning. The switching team also pulled the Bessemer 25 out of the barn and parked it on track 34 where CRIP 2612 normally goes so that Mike and Mark could inspect it. The photo below was taken Sunday morning and shows the close clearance between 84 and X-5000, plus or minus 1-1/2 feet.

DMIR 84 spotted on track 31 next to the Dyno so Mike B. and Mark G. could inspect it on Sunday morning - Photo by Brian LaKemper

After lunch in the Birmingham, Andy Townsend, Michael B., Mark G., Lee Evans Jr., and Jeff Calendine worked together to put window air conditioners in the streamliner cars. They used a fork lift to assist.

Jeff Calendine drove the fork lift for the air conditioners - Photo by Shelly Vanderschaegen

Michael Baksic and Mark Gellman building a platform to hold one of the air conditioners - Photo by Shelly Vanderschaegen

Curator Michael Baksic rode the fork lift up with the AC unit for installation - Photo by Shelly Vanderschaegen

Michael Baksic and Andy Townsend work to position the AC unit - Photo by Shelly Vanderschaegen

Mark Gellman using his head for AC unit installation - Photo by Jon Habegger

Andy Townsend holding up an AC unit during installation - Photo by Jon Habegger

Michael Baksic and Mark Gellman installing AC - Photo by Jon Habegger

Monday, Memorial Day

Buzz Morisette went to the Museum on Memorial Day to chase steam trains but the cloudy sky sent him back to the Ely to finish up a couple things. Shelly had taken the plastic down but there was still a lot of dust so he tacked up the dirt at the East end. There is still a need to clean and wax the east wall and desks but there is less dirt now.

The clerestory in the Ely dining room is all done. Buzz finished the quarter round trim and then filled the nail holes all around. One SE window is missing some hinge hardware but it can wait until some turns up. Buzz says, "Macy's may have the Walnut room, but we have the Honduran Mahogany Room."

Ely dining room clerestory is complete - Photo by Buzz Morisette

Mahogany woodwork cleaned and waxed - Photo by Buzz Morisette

Thanks to everyone who accomplished the huge amount of work done in the Passenger Car Department over Memorial Day weekend!