Monday, March 18. 2013We Need a Little HelpThere has not been much news about the new barn planned over Yard 14, and I have been waiting to post some firm news or commitment. I am sure our financial team is busy with fund balances, dotting every i and crossing every t. For my part I have gone back over 6 months of weekly cash reports and manually created my own ledger sheets. I am convinced that what I see shows we are at or very close to the fundraising goal for the new barn. That is based on the estimated cost of the project, so understand it may have to be tweaked somewhat. I would be surprised if that was NOT the case. To start out there has been remarkable support for the project and I would like to publicly thank all members, donors, and friends who have contributed to the project. That goes for any donation, whether to those items in my department, for another favorite department or single car, or in a general way to the overall project. THANK YOU. So these are my words, not official word passed down from the mountain. I have paid particular attention to those cars in my department - remember I am carrying the burden of Collection Curator for the Freight Car Collection. (At least sometimes it can seem like a burden) We REALLY, REALLY need some more donations and support for two of the cars we hope to subscribe to Barn 14. MILWAUKEE ROAD 97054 This car is in the unusual position of having restricted donations on hand to cover its move inside the next Barn. But there remain some expenses associated with its acquisition that remain to be cleared. In the overall context of things these are relatively small and my fervent hope is that these may be cleared off the books to assure it will go inside under roof. The background stems to when we first voted to acquire the car. The railroads moving it to our site had indicated to us that transportation would be donated. Somewhere along the way that did not come to pass. We also had pledges to cover all acquisition costs, and regrettably those were not honored and fell into a crack. The car is the only covered hopper in our collection and demonstrates the development of milestone technology in the transportation spectrum. This has very shallow hopper bottoms thereby increasing the volume of the carbody. But most commodities cannot be unloaded by gravity with that design. Enter the application of the AIRSLIDE. This consists of a porous membrane inside the car, lining the hopper troughs. Upon delivery of the car, compressed air is applied to the membranes and it escapes into the cargo, 'fluidizing' it and making it flow like water. Can we all get behind this one and push it over the goal? CHICAGO GREAT WESTERN X 38 This project is one of the great success stories at IRM. We thought we had lost this Russell snow plow five years ago and yet managed to rescue it last year from the scrapper's torch, literally at the last minute! Many of our volunteers have devoted hundreds and hundreds of hours to the restoration tasks - a real team effort.. Last September we were able to open it up for tours and give visitors a chance to operate the plow wings during Member's Showcase Weekend. Over half of the carbody has been cleaned to bare metal and repainted and partially lettered. Many wood parts in the carbody needed replacing, including carbody framing, floor repairs, interior wood lining, window and door framing, and sills. Over the past winter volunteers continued the work in our shops constructing eleven new windows from scratch along with two new carbody doors. The window and door work was done on a wish and prayer at very little cost, yet represents over $10,000 worth of woodwork if it had to be purchased from a custom cabinet shop. As the weather moderates we hope to install all that work and continue the carbody restoration, repairs and repainting. Should all that effort be for naught? The opportunity is clear! With more funding this also can go inside and be protected under roof. The work will be saved from rapid weathering and deterioration, we can confirm the historic value and recognize the volunteer efforts. The car promises to be a showpiece and be unique in displaying the character of its design, and its use by an iconic midwestern railroad fighting winter storms. We are about halfway to the goal for this one piece of equipment and the end is in sight. Any or all of you reading this probably check our website BLOGS on a regular basis so know what is coming next. If you wish to donate using our on line feature, you may elect to send a contribution to Chicago Great Western X 38 (listed as an option under FREIGHT CAR DEPARTMENT), or to INDOOR STORAGE (again please choose the FREIGHT CAR DEPARTMENT option). If by mail please send the check to Illinois Railway Museum Box 427 Union, IL 60180 On your check please use the memo line to specify your intended donation use. Fund R97054 for the covered hopper, fund RX38, for the snow plow, or fund RISWFC to help with the balance needed for indoor storage of freight cars. I will pledge that any new unspecified donation to the department, such as to fund RFRTCR will go first toward housing our historic equipment. This is your chance to make a REAL TANGIBLE contribution to preserving history and safeguarding the equipment and the work that goes into them, for decades to come. Having just re-read this before posting, I will sign off now as I go to find MY checkbook. Let's not miss the train on this one!
Monday, March 18. 2013
Progress on the Ely Ceiling Work - ... Posted by Pauline Trabert
in Passenger Car Department at
08:48
Comments (0) Progress on the Ely Ceiling Work - March 10th
Jon Habegger captured images of Buzz Morrisette and Shelly Vanderschaegen continuing their project in the Nevada Northern Ely on March 10, 2013.
Buzz had to caulk the perimeter of the ceiling where the piece was to be installed. The center part was also caulked. Shelly and Warren helped to position the panel. They had to hold the panel while Buzz put the main brace up. While the brace was there, the first thing Buzz did was tack the panel. While the glue was wet the brace also supported the panel. Buzz he took the wires down and put a couple of screws to hold that up there. They were unwrapping the fixture which had been refinished by Wayne and Mike Baksic. Buzz wanted to be sure the screws on the ceiling would be concealed beneath the fixture. If it weren't for volunteers like Buzz and Shelly, the ceiling on the Ely would still be waiting for repair. Sunday, March 17. 2013Steam Department Update 3-16-2013After a hard day at the shop it is always good to be able to say that we achieved what we set out to do. Having a major target in sight certainly encourages you to keep going! On 1630: All the small tubes below the super heaters are now completely installed to the point at which we will first test them. (As mentioned previously, they should be water tight after expanding and flaring. So we aim to do an initial hydro test to identify any that need to be tightened before we roll over (bead) the ends of those that need to be so treated). · A number of us took turns to expand the firebox tube ends with the air hammer. The technique developed last week worked well. Brian rolled any tubes that showed signs of moving during expansion a little more to ensure they were tight. He has become our expert with the tube roller, having expanded almost all the ends into the front tube sheet. The expansion is a tough job. It takes a lot of effort to control the large air hammer and ensure that a smooth flare is produced. All this must be done while squeezed in above the arch tubes where the heat builds up nicely. However, we found that you could do 6 to 8 before running out of steam. As you weaken, you are able to apply less force to the hammer and the flaring becomes less effective. So the time to stop is pretty clear!!. Anyway, by constantly switching operator, we achieved the objective and flared more than 130 tubes in the day. Here you see Phil and Brian at the end of the job. In this case Phil operates the hammer while Brian watches the tube end closely for any sign of movement. This is critical as the guy on the hammer cannot easily see if the tube starts to move;
Meanwhile Mike and Ralph worked on the holes thru which the patch will be riveted to the mud ring. The preparation is everything. The hot rivet is hammered into its hole in maybe 25 seconds. However the shape it will take is determined by forming the hole and the design specifies that the rivets are not all the same. Some have conical heads with a small countersink into the sheet, while others are countersunk almost flush. Here Mike is cutting the countersink into which the rivet will be formed.
So, as is the way with this work, we now move on from techniques with which we have become familiar to new ones. The next step on the tubing is to fit the 16 large super heater flues (and the remaining 9 small tubes that lie between them). While the general principles are the same, the tools are distinctly different. You certainly cannot use an expander on a tube this size. Both ends and the ferrules at the firebox end will need to be rolled into place and these rollers are on a whole different scale from those we have been using. On 428: · Dennis continued with building up the truck axles boxes. The focus this week was on building up the ledges on which the grease cellar rests to provide lubrication to the journal from below; · While Dave and Phil continued building the machining guide to mount the axle box wedges in the shaper. Elsehwere in the shop: · A big visible step was made on the wheel lathe. The large gear, that was cracked and has been repaired, was finally fitted into place along with the clutch mechanism. The mechanism was broken, either when the lathe was acquired or in transit, and has been rebuilt with some missing and broken parts reconstructed from drawings. The gear is driven by an electric motor (behind the gear itself) and free wheels on the shaft unless the clutch is engaged (from a lever at the operator's station. The control linkage was also reinstalled and can be seen running across the end of the lathe to the clutch mechanism. Much to the relief of all involved, this now operates correctly when the control lever is moved!. · Stu, Bob and Eric positioned the planer. This may not look much but is a big step in activating this machine. This a very substantial weight that has, to this point, been resting on rollers. It has now to be finally positioned and leveled after which the rebuilt hydraulics can be reconnected. During the afternoon and evening the machine was positioned. Then the leveling screws were all cleaned up and located on steel plates. The machine was the raised off the rollers and slowly lowered so that it sits only on the leveling screws. Next it will need to be accurately leveled (it currently demonstrates that the floor is not accurately level!) and locked into place. Here you can see the early stages as Stu screws down one of the leveling screws to lift the main body of the planer and release the rollers that are still seen projecting from under the machine So next week we can start the next phase of the tubing. Nigel |
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Comments
Fri, 03-29-2024 21:26
We're slackers and spend more time working on the equipment in the shop than keeping all you readers updated. We'll work on it, but I'm sure updates [...]
Thu, 03-14-2024 08:02
What happened to the Department Blog? It's been over 2 years and I still regularly check for updates, but nothing comes...
Mon, 12-27-2021 16:28
Happy New Year to all the Departments at the Illinois railway Museum! Thanks for all the good work you do in railroad preservation. Ted Miles, [...]
Wed, 10-13-2021 13:33
Was the CB&Q 1309 every transported to IRM?I’ve been reading old issues of Rail&Wire and the car was mentioned several times.
Mon, 06-07-2021 22:40
I was wondering if in the model layout display what scale would you guys be using and would you be displaying model train history as well? Just [...]
Wed, 06-02-2021 17:27
Nice to see 428's cab back on. Looking forward to when it is operable!
Tue, 06-01-2021 16:47
I hope the work will continue on the UP #428. Now that they are the museum's connection to the national railroad network; she would be very [...]
Sat, 04-17-2021 23:07
What is the status of 126, the Milwaukee Buffet car that is in S. Dakota? Any guess on when or if it will get to IRM?
Wed, 04-14-2021 21:09
Perhaps it is time to scrap the remains of the c, B & Q 7128 to make room for the Villa Real. Ted miles, IRM member
Wed, 04-14-2021 15:26
Hi IRM my name is Jason and I was wonder If you guys would be willing to save a CN Dash8-40cm they are currently being retired by CN and being [...]
Fri, 04-09-2021 19:56
Bear in mind that the Nebraska Zephyr is an articulated train set, so cars cannot be inserted at will. Although cars and/or a second engine could be [...]
Wed, 03-31-2021 11:37
I believe Silver Pony is currently on the back burner, and has been put into storage in one of the barns. The car needs a lot of work done to it's [...]