Applying the lettering to any newly painted project can be maddeningly slow. For our hopper there is a LOT of lettering.
I am sure you agree that this string of letters looks G-R-E-A-T.
Here is the capital 'N' and the start of the small 'o' being hand painted.
We also began some of the smaller blocks on the car, here the built date.
At the time this car was built, use of roller bearings were still a novelty. Often a car would be switched to a spot, and the air dumped and crew would leave. This note is a reminder to set the hand brake so the car would not later roll off by itself - and that often happened.
There is always the need to do the next letter in line.
To speed things up some letters can benefit from the masking of straight lines. This needs to have a smooth car surface, among other things, and of course very careful placement of tape. The body of the letter is filled in by hand painting and of course any curves are done completely freehand.
While some may think the "H" is suspicious, Jeff Brady came by and caught me in the act!
And by late Sunday, much of 'Northern' was on the car. I have chosen to add a second coat of white paint to all of these letters to make them more consistent and durable, and as you might suspect, that adds to the time required. These large block slant serif letters were a trademark spotting feature on many GN cars of this time frame.
Alex Randow continued removing paint from the rear ceiling liner, now down from the ceiling and leaning inside the car. Sort of dusty in there, or a soft mood shot by my camera.
Part of the process to install the side windows is the needed window post cap in the interior. There are many of the originals that have been saved, but among them all, we only found one in decent shape. Various degrees of rust out and corrosion made most of the rest good candidates for repair or replacement. Ed Grzesik is eyeballing one.
Eric Lorenz was able to produce many fabrication and detail drawings for these very pieces. Frank Sirinek, Ed, Eric Lorenz, and Lorne Tweed are checking them out.
The decision was made to try to repair them, fitting and welding in new metal where needed. But they are not exactly one straight piece. There is a bend of a few degrees near the bottom, reflecting the shape of the car side and framing. Lorne and Ed are discussing ways to create a fixture to hold the alignment while welding is done.
Ed is a great practitioner of the dark art of metal fabricating, but clearly seems at a loss while Lorne makes sawdust, cutting some parts for the above fixture.
Ed has the fixture standing up at a welding bench near the east doors of Barn 4, marking and planning the first cuts. Next, he begins surgery to remove the bad areas on one of the post caps.
Monday, October 24. 2011
John Faulhaber decided to try his hand at lettering new signs for the Rock Island Commuter cars. We need more folks willing to learn this skill set. One comment - "It is not as easy as it looks."
Rich Witt faithfully continued restoration of windows for CA&E 36, now doing three at a time!
Not strictly a Wood Shop entry but Jeff Brady continues on forming the curved end roof sheathing on our Michigan Electric car. Norm Krentel was removing windows and Walt Stafa, visitor form Ohio, assisted throughout the day.
Comments
Fri, 03-29-2024 21:26
We're slackers and spend more time working on the equipment in the shop than keeping all you readers updated. We'll work on it, but I'm sure updates [...]
Thu, 03-14-2024 08:02
What happened to the Department Blog? It's been over 2 years and I still regularly check for updates, but nothing comes...
Mon, 12-27-2021 16:28
Happy New Year to all the Departments at the Illinois railway Museum! Thanks for all the good work you do in railroad preservation. Ted Miles, [...]
Wed, 10-13-2021 13:33
Was the CB&Q 1309 every transported to IRM?I’ve been reading old issues of Rail&Wire and the car was mentioned several times.
Mon, 06-07-2021 22:40
I was wondering if in the model layout display what scale would you guys be using and would you be displaying model train history as well? Just [...]
Wed, 06-02-2021 17:27
Nice to see 428's cab back on. Looking forward to when it is operable!
Tue, 06-01-2021 16:47
I hope the work will continue on the UP #428. Now that they are the museum's connection to the national railroad network; she would be very [...]
Sat, 04-17-2021 23:07
What is the status of 126, the Milwaukee Buffet car that is in S. Dakota? Any guess on when or if it will get to IRM?
Wed, 04-14-2021 21:09
Perhaps it is time to scrap the remains of the c, B & Q 7128 to make room for the Villa Real. Ted miles, IRM member
Wed, 04-14-2021 15:26
Hi IRM my name is Jason and I was wonder If you guys would be willing to save a CN Dash8-40cm they are currently being retired by CN and being [...]
Fri, 04-09-2021 19:56
Bear in mind that the Nebraska Zephyr is an articulated train set, so cars cannot be inserted at will. Although cars and/or a second engine could be [...]
Wed, 03-31-2021 11:37
I believe Silver Pony is currently on the back burner, and has been put into storage in one of the barns. The car needs a lot of work done to it's [...]