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Sunday, December 30. 2012Steam Department Update 12-29-2012It is a "second-hand" update this weekend, courtesy of Phil Cwikowski. I did not make it to Union this Saturday as we had family visiting. Unfortunately, absent anyone who had experience with the tube roller, we were not able to roll more tubes into 1630 but a good deal of other progress was made. On 1630: · measurements were taken to fit the ferrules for the super heater flues. It looks as if we have enough for the firebox but will need to find or make some more for the smokebox; · the flues are now alongside the locomotive ready for refitting when the fire tubes have been secured; · the scaffolding and spare tubes have now been cleared so that we have free access to the front of the locomotive again; · needle chipping of the cylinder covers was completed and primer was applied to protect the cleaned surfaces;
· the valve chambers were checked for sand blast material that could have been carried over from the boiler cleaning. The good news is that they appear clean and free of debris. In other areas: · Major progress was made on the wheel lathe. Air pressure was applied for the first time in decades to release the lock holding the back head. With this done, attempts were made to move the back bead on its slides ........... and it moved!!. This is critical as the back head weighs several thousand pounds and, were it jammed, it would require very heavy equipment to free it. After this the gear for turning the shaft of the back head was investigated and this was also turned. All of this checking is critical as these parts are normally moved under the power of substantial geared motors. Since it has not operated in many years it is critical to ensure that these huge parts are free to move before we apply power as major damage could occur if they are jammed when power is applied. The tricky part is judging the difference between jammed and normal resistance when it is normally moved by a large motor thru substantial gearing !!. · Stu and Bob returned to work on the planer and further progressed the cleaning and reassembly of this machine;
· We gathered the information to calculate the total weight of the new air compressor and motor assembly so that Rick can now identify the vibration isolators that we will need to mount it. So progress on a number of fronts. Hopefully next week we can continue with the tube rolling. Nigel Sunday, December 30. 2012Wood Shop Update - December 29, 2012There was a good turnout yesterday, and very many individual projects were being worked upon. Here are some quick views of some of that.  Tongue and Groove While I was away John Faulhaber led the way to produce over 300 feet of new tongue and groove boards for roof replacement on the Lake Shore Electric 810. Yes, we made that ourselves including the last two steps on our shaper. But these pieces are destined for the outer edges of the roof where there is the tightest radius and they have to lay down as flat as possible around that. The railway solution is what we did today. Essentially making a beveled tongue and groove. Cheryl Lint is helping John on this step.  Priming No sooner than the stock was cut did Cheryl set up and begin prime painting the many boards. Meanwhile, John was breaking down the fences, featherboards, and other tooling so others could use the saw.  Windows The first three new windows for Chicago Great Western X 38 have their two coats of maroon on the exterior, and Victor Humphreys started the finished interior gray enamel. We also fussed some more with the next batch of eight windows for that same car.  Window Post Caps One of the more exciting pieces of news for me was the arrival of newly fabricated window post caps for the Cleveland Transit System 4223 PCC car. The old ones are almost universally rusted out at the bottom or especially in line with the car belt rails. We tried to figure a way to uniformly repair and weld them up, mostly to no avail. So here they are, all new and ready to go. Eric Lorenz is pictured, much as a proud papa would show off his newborn.  In the Car It did not take long to start trying the new post caps and here you can see several posts covered as they should be. Do not be fooled. The car has had such extensive repairs to the carbody, that many of these will need tweaking for the best fit - no two posts on the car are the same. As these go in, it will allow progress in a hurry with installation of the side windows. Who knows where this might lead??  Roof Boards Nick Espevik and Jerry Saunders are planning to add roof saddles and trolley boards to CTA 30, one of our Chicago 'single' rapid transit cars. First step is prime painting a LOT of lumber. That will allow the car to operate by itself over our line, drawing power through a trolley pole.  More Wood Buzz Morisette has some new nice looking Douglas Fir here. He is taking big boards and making small boards. Oh yes, these are for the interior roof framing repairs Buzz has been doing on our ELY private car.  Still Smaller After chopping them to rough length and jointing the timbers, it was time to run them through the planer to reduce the size further. It is pretty much the same drill for any of the woodwork we might need to replace during a restoration. Stock sizes of today just will not fit the bill. |
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Comments
Fri, 03-29-2024 21:26
We're slackers and spend more time working on the equipment in the shop than keeping all you readers updated. We'll work on it, but I'm sure updates [...]
Thu, 03-14-2024 08:02
What happened to the Department Blog? It's been over 2 years and I still regularly check for updates, but nothing comes...
Mon, 12-27-2021 16:28
Happy New Year to all the Departments at the Illinois railway Museum! Thanks for all the good work you do in railroad preservation. Ted Miles, [...]
Wed, 10-13-2021 13:33
Was the CB&Q 1309 every transported to IRM?I’ve been reading old issues of Rail&Wire and the car was mentioned several times.
Mon, 06-07-2021 22:40
I was wondering if in the model layout display what scale would you guys be using and would you be displaying model train history as well? Just [...]
Wed, 06-02-2021 17:27
Nice to see 428's cab back on. Looking forward to when it is operable!
Tue, 06-01-2021 16:47
I hope the work will continue on the UP #428. Now that they are the museum's connection to the national railroad network; she would be very [...]
Sat, 04-17-2021 23:07
What is the status of 126, the Milwaukee Buffet car that is in S. Dakota? Any guess on when or if it will get to IRM?
Wed, 04-14-2021 21:09
Perhaps it is time to scrap the remains of the c, B & Q 7128 to make room for the Villa Real. Ted miles, IRM member
Wed, 04-14-2021 15:26
Hi IRM my name is Jason and I was wonder If you guys would be willing to save a CN Dash8-40cm they are currently being retired by CN and being [...]
Fri, 04-09-2021 19:56
Bear in mind that the Nebraska Zephyr is an articulated train set, so cars cannot be inserted at will. Although cars and/or a second engine could be [...]
Wed, 03-31-2021 11:37
I believe Silver Pony is currently on the back burner, and has been put into storage in one of the barns. The car needs a lot of work done to it's [...]